Carrier 40WAD009 Installation And Maintenance Instructions Manual

Contents

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Catalog No. 04-53400025-01 Printed in U.S.A. Form 40WAD-2SI Pg 1 4-16 Replaces: 40WAD-1SIInstallation and Maintenance InstructionsCONTENTS PageSAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . .1,2GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9Step 1 — Unpack and Inspect Units . . . . . . . . . . . . . . 5• PROTECTING UNITS FROM DAMAGE• PREPARING JOBSITE FOR UNIT INSTALLATION• IDENTIFYING AND PREPARING UNITSStep 2 — Position the Unit . . . . . . . . . . . . . . . . . . . . . . . 5Step 3 — Mount the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 6• INSTALLING HANGER BOLTS• MOUNTING UNIT• INSTALLING DUCT• RETURN AIR ARRANGEMENTStep 4 — Connect Piping. . . . . . . . . . . . . . . . . . . . . . . . . 6• CONDENSATE PIPING• REFRIGERANT PIPINGStep 5 — Complete Electrical Connections. . . . . . . 7Step 6 — Position and Connect Controller . . . . . . . 8• WIRED REMOTE CONTROLLER(PROGRAMMABLE)• WIRED REMOTE CONTROLLER(NON-PROGRAMMABLE)• CENTRAL CONTROLLERSTART-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9,10Pre-Start Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Drain Pump and Drainage Test . . . . . . . . . . . . . . . . . . 9System Operation Check . . . . . . . . . . . . . . . . . . . . . . . 10MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . .10,11Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10APPENDIX A — CONTROL SETTINGS . . . . . . . . . . . 12SAFETY CONSIDERATIONSImproper installation, adjustment, alteration, service, main-tenance, or use can cause explosion, fire, electrical shock, orother conditions which may cause death, personal injury orproperty damage. The qualified installer or agency must usefactory-authorized kits or accessories when modifying thisproduct.Follow all safety codes. Wear safety glasses, protectiveclothing, and work gloves. Use quenching cloth for brazing op-erations. Have fire extinguisher available. Read these instruc-tions thoroughly and follow all warnings or cautions includedin literature and attached to the unit. Consult local buildingcodes and the current editions of the National Electrical Code(NEC) ANSI/NFPA (American National Standards Institute/National Fire Protection Association) 70. In Canada, refer tothe current editions of the Canadian Electrical Code CSA (Ca-nadian Standards Association) C22.1.Understand the signal words — DANGER, WARNING,and CAUTION. DANGER identifies the most serious hazardswhich will result in severe personal injury or death.WARNING signifies hazards that could result in personal inju-ry or death. CAUTION is used to identify unsafe practices,which would result in minor personal injury or product andproperty damage.Recognize safety information. This is the safety-alertsymbol ( ). When this symbol is displayed on the unit and ininstructions or manuals, be alert to the potential for personalinjury. Installing, starting up, and servicing equipment can behazardous due to system pressure, electrical components, andequipment location.WARNINGElectrical shock can cause personal injury and death. Shutoff all power to this equipment during installation. Theremay be more than one disconnect switch. Tag all discon-nect locations to alert others not to restore power until workis completed.WARNINGWhen installing the equipment in a small space, provideadequate measures to avoid refrigerant concentrationexceeding safety limits due to refrigerant leak. In case ofrefrigerant leak during installation, ventilate the spaceimmediately. Failure to follow this procedure may lead topersonal injury.WARNINGDO NOT USE TORCH to remove any component. Systemcontains oil and refrigerant under pressure.To remove a component, wear protective gloves and gog-gles and proceed as follows:a. Shut off electrical power to unit.b. Recover refrigerant to relieve all pressure from sys-tem using both high-pressure and low pressure ports.c. Traces of vapor should be displaced with nitrogenand the work area should be well ventilated. Refrig-erant in contact with an open flame produces toxicgases.d. Cut component connection tubing with tubing cutterand remove component from unit. Use a pan to catchany oil that may come out of the lines and as a gagefor how much oil to add to the system.e. Carefully unsweat remaining tubing stubs when nec-essary. Oil can ignite when exposed to torch flame.Failure to follow these procedures may result in personalinjury or death.40WAD007-024Concealed Duct Indoor Unit forSingle-Phase Variable Refrigerant Flow (VRF) Systems