Carrier AquaEdge 19XR series Start-up, Operation And Maintenance Instructions Manual

Also see for AquaEdge 19XR series: Installation instructions Start-up, operation and maintenance instructions

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Carrier AquaEdge 19XR series Start-up, Operation And Maintenance Instructions Manual Manual pdf 198 page image

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Catalog No. 04-53190045-01 Printed in U.S.A. Form 19XR,XRV-CLT-10SS Pg 198 12-16 Replaces: 19XR,XRV-CLT-9SS© Carrier Corporation 2016INDEXAbbreviations and Explanations, 5Accidental Start-Up (Prevent), 87Adding Refrigerant, 93Adjusting the Refrigerant Charge, 93After Extended Shutdown, 88After Limited Shutdown, 88Alarm (Trip) Output Contacts, 54Attach to Network Device Control, 62Automatic Soft Stop Amps Threshold, 66Auto. Restart After Power Failure, 55BACnet Communication Option, 191-197Bearings, 14Before Initial Start-Up, 67-86Capacity Override, 52Carrier Comfort Network Interface, 72Changing Oil Filter, 95Charge Refrigerant Into Chiller, 84Chilled Water Recycle Mode, 66Chiller Control Module (CCM), 117Chiller Dehydration, 71Chiller Familiarization, 5-9Chiller Information Nameplate, 5Chiller Operating Condition (Check), 87Chiller Tightness (Check), 67Cold Weather Operation, 88Compressor Bearing and GearMaintenance, 97Compressor Bearing Temperature, 52Condenser, 7Condenser Freeze Prevention, 55Condenser Pump Control, 54Control Algorithms Checkout Procedure,117Control Panel, 7Control Modules, 117Control Test, 82, 117Controls, 17-64Cooler, 7Default Screen Freeze, 51Definitions (Controls), 17Demand Limit Control Option, 56Design Set Points, (Input), 74Display Messages (Check), 99Dry Run to Test Start-Up Sequence, 86Economizer (option), 7Equipment Required, 67Evaporator Freeze Protection, 55Extended Shutdown (Preparation for), 88Factory-Mounted Starter or VariableFrequency Drive, 7Fast Power Source Transfer, 56Function Loss Trip, 48Guide Vane Linkage (Check), 94Head Pressure Reference Output, 58Heat Exchanger Tubes and Flow Devices(Inspect), 97High Altitude Locations, 84High Discharge Temperature Control, 52Hot Gas bypass Algorithm, 56Ice Build Control, 61ICVC Operation and Menus, 21ICVC Parameter Index, 179-185Initial Start-Up, 86-87Initial Start-Up Checklist for 19XR,XRVHermetic Centrifugal Liquid Chiller,CL-1 to CL-14Inspect the Control Panel, 95Instruct the Customer Operator, 87Integrated Starter Module (ISM), 117Introduction, 5Job Data Required, 67Kilowatt Output, 54Lead/Lag Control, 59Lead/Lag Wiring, 186, 187Leak Rate, 94Leak Test Chiller, 68Local Occupied Schedule (Input), 74Local Start-Up, 64Lubrication Cycle, 12-15Lubrication System (Check), 95Maintenance Summary and Log Sheets,188-190Manual Guide Vane Operation, 88Motor and Oil Cooling Cycle, 11,12Motor-Compressor, 7Motor Rotation (Check), 86Notes on Module Operation, 117Oil Changes, 96Oil Charge, 73Oil Cooler, 54Oil Pressure and Compressor Stop(Check), 86Oil Reclaim Filter, 96Oil Reclaim System, 14Oil Specification, 96Oil Sump Temperature and Pump Control,52Open Oil Circuit Valves, 67Operating Instructions, 87-88Operating the Optional Pumpout Unit, 90Operator Duties, 87Optional Pumpout Compressor WaterPiping (Check), 72Optional Pumpout System Controls andCompressor (Check), 84Optional Pumpout System Maintenance,98Optional Storage Tank and PumpoutSystem (Using the), 67Ordering Replacement Chiller Parts, 98Overview (Troubleshooting Guide), 99Physical Data, 121PIC II System Components, 17PIC II System Functions, 43Power Up the Controls and Check the OilHeater, 73Prepare the Chiller for Start-Up, 87Pressure Transducers (Check), 116Pressure Transducers (Recalibrate), 98Prevent Accidental Start-Up, 87Pump and Fan Control, 48Pumpout and Refrigerant TransferProcedures, 88-93Rampdown, 52Ramp Loading, 52Refrigerant Filter, 96Refrigerant Float System (Inspect), 96Refrigerant Leak Detector, 54Refrigerant Leak Testing, 93Refrigerant Properties, 93Refrigerant Tracer, 67Refrigeration Cycle, 10,Refrigeration Log, 88Relief Valves (Check), 72Relief Valves and Piping (Inspect), 96Remote Reset of Alarms, 54Remote Start/Stop Controls, 54Repair the Leak, Retest, andApply Standing Vacuum Test, 94Replacing Defective Processor Modules,120Running System (Check), 87Safety and Operating Controls (CheckMonthly), 95Safety Considerations, 1, 2Safety Controls, 48Safety Shutdown, 67Scheduled Maintenance, 95-98Service Configurations (Input), 74Service Ontime, 95Service Operation, 63Shipping Packaging (Remove), 67Shunt Trip (Option), 48Shutdown Sequence, 66Software Configuration, 74Solid-State Starters, 120Spare Safety Inputs and SpareTemperature Inputs, 54Standing Vacuum Test, 71Starter (Check), 73Starting Equipment, 15-17Starting Equipment (Inspect), 98Start-Up (Initial), 86-87Start-Up/Shutdown/Recycle Sequence,64-67Start the Chiller, 87Stop the Chiller, 88Storage Vessel, 7Surge Prevention Algorithm with VFD, 57Surge Prevention - Constant Flow andVariable Primary Flow (VPF), 56Surge Protection (Fixed Speed Chillers), 57Surge Protection (VFD Chiller), 58System Components, 5Temperature Sensors (Check), 99Test After Service, Repair, or Major Leak,94Tighten All Gasketed Joints and GuideVaneShaft Packing, 67Tower Fan Relay Low and High, 55Trim Refrigerant Charge, 95Troubleshooting Guide, 99-178Unit-Mounted Solid-State Starter, 15Unit-Mounted VFD, 16Unit-Mounted Wye-Delta Starter, 16VFD Cooling Cycle, 12VFD Field Set Up and Verification, 75VFD Start-Up Speed Control, 58Water/Brine Reset, 56Water Leaks, 97Water Piping (Inspect), 71Water Treatment, 97Weekly Maintenance, 95Wiring (Inspect), 72