Eaton 9395 Installation And Operation Manual Manual pdf 8 page image
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Eaton 9395 Installation And Operation Manual

Also see for Powerware 9395: Mechanical Installation ManualInstallation instructionsInstallation and operation manualInstallation and operation manualInstallation instructions and operators manual

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Contents
  1. important safety instructions
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Introduction
  9. Figure 1‐1. Eaton 9395 UPS (225–275 kVA) Cabinet
  10. Customer Interface
  11. Advanced Battery Management
  12. Separate Rectifier Input
  13. Energy Saver System and High Alert Modes
  14. Monitoring and Communication
  15. Basic System Configurations
  16. Conventions Used in This Manual
  17. For More Information
  18. Safety Warnings
  19. UPS Installation Plan and Unpacking
  20. Figure 3‐1. UPS Cabinet Dimensions (Front View)
  21. Figure 3‐3. UPS Cabinet Dimensions (Top View)
  22. Figure 3‐6. UPS Cabinet Center of Gravity
  23. UPS System Power Wiring Preparation
  24. UPS System Interface Wiring Preparation
  25. Distributed Bypass Power Wiring Preparation
  26. Inspecting and Unpacking the UPS Cabinet
  27. Figure 3‐8. UPS Cabinet as Shipped on Pallet
  28. UPS System Installation
  29. Figure 4‐1. Removing the Left Side Shipping Bracket
  30. Figure 4‐2. Removing the Right Side Shipping Bracket
  31. Field Installed UPM Installation
  32. Hole Barrel Lug Terminations to Bus Bar Installation
  33. External Power Wiring Installation
  34. Figure 4‐4. Conduit and Wire Entry Locations
  35. Figure 4‐5. Distributed Bypass Wire Length
  36. Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
  37. Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
  38. Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
  39. Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
  40. Battery Power Wiring
  41. Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
  42. Installing Interface Connections
  43. Figure 4‐13. Interface Terminal Locations
  44. Figure 4‐14. Interface Terminal Detail
  45. Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
  46. TB1 Battery Interface Connections
  47. Figure 4‐17. Typical Battery Interface Connection
  48. X-Slot Connections
  49. Installing a REPO Switch
  50. Figure 4‐21. Normally-Open REPO Switch Wiring
  51. Figure 4‐22. Normally‐Closed REPO Switch Wiring
  52. Installing Options, Accessories, and Distributed Bypass Control Wiring
  53. installation checklist
  54. Installing Options and Accessories
  55. Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
  56. Installing Distributed Bypass Control Wiring
  57. Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
  58. Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
  59. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
  60. Installing an Optional Remote Monitor Panel II
  61. Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
  62. Installing an Optional Relay Interface Module II
  63. Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
  64. Installing an Optional Supervisory Contact Module II
  65. Figure 5‐11. Supervisory Contact Module II TB2
  66. Accessory Mounting Dimensions
  67. Figure 5‐13. Relay Interface Module II Dimensions
  68. Figure 5‐14. Supervisory Contact Module II Dimensions
  69. Understanding UPS Operation
  70. Single UPS
  71. Energy Saver System Mode
  72. Variable Module Management System
  73. Figure 6‐3. Path of Current Through the UPS in Bypass Mode
  74. Battery Mode
  75. Single UPS System Oneline Configurations
  76. Figure 6‐5. UPS System – Common Rectifier Feed, Dual‐Feed Configuration
  77. Figure 6‐6. UPS System with Field Installed UPM – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
  78. Figure 6‐7. UPS System with Field Installed UPM – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  79. Figure 6‐8. UPS System with Field Installed UPM – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  80. Figure 6‐9. Simplified Dual-Feed UPS with Maintenance Bypass Panel
  81. Multiple UPS Distributed Bypass System
  82. Online Mode – Distributed Bypass
  83. Bypass Mode – Distributed Bypass
  84. Figure 6‐11. Path of Current through the UPSs in Bypass Mode – Distributed Bypass
  85. Battery Mode – Distributed Bypass
  86. Multiple UPS Distributed Bypass System Oneline Configurations
  87. Figure 6‐13. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
  88. Figure 6‐14. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
  89. Figure 6‐15. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
  90. UPS Operating Instructions
  91. Control Panel
  92. Status Indicators
  93. Using the LCD and Pushbuttons
  94. Using the Menu
  95. Display Menu Operation
  96. Load Off Screen
  97. System Status Screen and Controls
  98. Single UPS Operation
  99. Enable Energy Saver System Mode from the UPS Command Menu
  100. Disable Energy Saver System Mode from the UPS Command Menu
  101. Enable Variable Module Management System Mode from the UPS Command Menu
  102. Start Variable Module Management System High Alert Mode from the UPS Command Menu
  103. Enable Energy Saver System Mode from the Bypass Command Menu
  104. Disable Energy Saver System Mode from the Bypass Command Menu
  105. Enable Variable Module Management System Mode from the Bypass Command Menu
  106. Start Variable Module Management System High Alert Mode from the Bypass Command Menu
  107. Starting a Single UPM
  108. Transfer from Online to Bypass Mode
  109. Transfer from Online to Bypass Mode and Shut Down UPMs
  110. Single UPM Shutdown
  111. UPS and Critical Load Shutdown
  112. Using the UPS LOAD OFF Pushbutton or Command
  113. Using the Remote Emergency Power-off Switch
  114. Multiple UPS Distributed Bypass Operation
  116. Start Energy Saver System High Alert Mode from the UPS Command Menu
  117. Disable Variable Module Management System Mode from the UPS Command Menu
  118. Starting the Distributed Bypass System in Bypass Mode
  120. Start Energy Saver System High Alert Mode from the Bypass Command Menu
  121. Disable Variable Module Management System Mode from the Bypass Command Menu
  122. Starting the UPS UPMs
  124. Transfer from Bypass to Online Mode
  126. Single UPM Restart
  127. Single UPS Shutdown using Load Off
  128. Single UPS Shutdown using UPM Shutdown
  129. Single UPS Restart
  130. Charger Control
  133. Communication
  134. eNotify Service
  135. LanSafe Power Management Software
  136. Terminal Mode
  137. Event History Log
  138. Figure 8‐2. Sample Event History Log
  139. Building Alarm Monitoring
  140. Relay Interface Module II
  141. Supervisory Contact Module II
  142. UPS Maintenance
  143. Performing Preventive Maintenance
  144. Figure 9‐1. UPS Filter Locations
  145. PERIODIC Maintenance
  146. BATTERY Maintenance
  147. Product Specifications
  148. UPS Output
Eaton 9395 Installation And Operation Manual Manual pdf 8 page image
TABLE OF CONTENTSEaton 9395 UPS (225–275 kVA) Installation and Operation Manual  164201683 Rev 3 www.eaton.com/powerqualityiv7.4.22 Single UPS Shutdown using Load Off 7-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.23 Single UPS Shutdown using UPM Shutdown 7-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.24 Single UPS Restart 7-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.25 UPS and Critical Load Shutdown 7-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.26 Charger Control 7-47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.27 Using the UPS LOAD OFF Pushbutton or Command 7-48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.28 Using the Remote Emergency Power-off Switch 7-50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Communication 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.1 X-Slot Cards 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2 eNotify Service 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2.1 eNotify Service Features 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2.2 Installing eNotify Service 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3 LanSafe Power Management Software 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.4 Remote Notification 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5 Terminal Mode 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5.1 Display UPS Control Panel 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5.2 Event History Log 8-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.6 Building Alarm Monitoring 8-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.7 General Purpose Relay Contact 8-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.8 Remote Monitor Panel II 8-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.9 Relay Interface Module II 8-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.10 Supervisory Contact Module II 8-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 UPS Maintenance 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.1 Important Safety Instructions 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2 Performing Preventive Maintenance 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.1 DAILY Maintenance 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.2 MONTHLY Maintenance 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.3 PERIODIC Maintenance 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.4 ANNUAL Maintenance 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.2.5 BATTERY Maintenance 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.3 Installing Batteries 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.4 Recycling the Used Battery or UPS 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9.5 Maintenance Training 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Product Specifications 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.1 Model Numbers 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2 Specifications 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2.1 UPS Input 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2.2 UPS Output 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2.3 UPS Environmental 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Warranty W-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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