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Genie GR-12 Service Manual

Also see for Lift Guard GR-12: Service manualInstallation instructionsOperator's manualOperator's manual supplementOperator's manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Specifications
  9. Performance Specifications
  10. Hydraulic Oil Specifications
  11. Hydraulic Hose and Fitting Torque Specifications
  12. Torque Procedure
  13. Section 3 Scheduled Maintenance Procedures
  14. Maintenance Schedule
  15. Pre-Delivery Preparation Report
  16. Scheduled and Programmed Maintenance Inspection Report
  17. Commissioning Procedures
  18. Quarterly Maintenance Procedures
  19. Q-2 Battery Inspection
  20. Q-3 Inspect the Electrical Wiring
  21. Q-5 Inspect the Voltage Inverter (if equipped)
  22. Q-6 Test the Flashing Beacons (if equipped)
  23. Q-8 Inspect the Tires and Wheels (including castle nut torque)
  24. Q-9 Check the Lifting Chain Adjustments
  25. Q-11 Adjust the Sequencing Cables
  26. Q-12 Visual Inspection of the Hydraulic Oil
  27. Q-13 Test the Drive Brakes
  28. Q-14 Test the Drive Speed – Stowed Position
  29. Q-15 Test the Drive Speed - Raised Position
  30. Annual Maintenance Procedures
  31. Programmed Maintenance Procedures
  32. P1-2 Inspect and Lubricate the Lifting Chains
  33. P2-2 Test or Replace the Hydraulic Oil
  34. Section 4 Repair Procedures
  35. Platform Controls
  36. Circuit Board
  37. Joystick
  38. Platform Emergency Stop Button
  39. Ground Controls
  40. Software Revision Level
  41. Machine Setup
  42. Level Sensors
  43. Hydraulic Pump
  44. How to Remove the Hydraulic Pump
  45. Function Manifold
  46. Valve Adjustments – Function Manifold
  47. Valve Coils
  48. Brake Release Hand Pump Components
  49. Hydraulic Tank
  50. Non-Steer Axle Components
  51. Steer Axle Components
  52. Steer Cylinder
  53. Steer Bellcrank
  54. Platform Components
  55. Platform Extension Deck
  56. Work Tray
  57. Mast Components
  58. How to Disassemble the Mast
  59. How to Assemble the Mast
  60. Glide Pads
  61. Lifting Chains
  62. How to Inspect the Lifting Chains
  63. Platform Overload Components
  64. Platform Overload Recovery Message
  65. Obstruction Sensing System
  66. Battery Charger
  67. Selecting a Charge Profile
  68. Batteries
  69. Diagnostics
  70. GCON I/O Map without Load Sense
  71. GCON I/O Map with Load Sense
  72. Diagnostic Trouble Codes (DTC)
  73. Troubleshooting "HXXX" and "PXXX" Faults
  74. Fault Inspection Procedure
  75. Type "HXXX" Faults
  76. Type "PXXX" Faults
  77. Type "UXXX" Faults
  78. Type "FXXX" Faults
  79. Type "CXXX" Faults
  80. Charger Fault Codes
  81. Charger Error Codes
  82. Section 6 Schematics
  83. Electrical Component and Wire Color Legends
  84. Wiring Diagram Ground and Platform Controls
  85. Electrical Symbol Legend
  86. Hydraulic Symbols Legend
  87. to GR16P
  88. from serial numbers GR16P-44174 to GR16P-46499 and QS16P-2469 to QS16P
  89. Electrical Schematic, QSR, AS/CE from serial number QS11-1000 to QS11-1015
  90. Hydraulic Schematics
/ 204
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This manual is suitable for:
Lift Guard GR-12Lift Guard GR-15Lift Guard GR-20QS-12RQS-12WQS-15RQS-15WQS-20RQS-20W
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