September 2016Part No. 1272852 GTH-5519 ixIntroductionImportant Information .................................................................................. iiRevision History...........................................................................................iiiSerial Number Legend................................................................................. vSection 1 Safety RulesGeneral Safety Rules .................................................................................viiSection 2 SpecificationsMachine Specifications ...........................................................................2 - 1Performance Specifications ....................................................................2 - 2Hydraulic Specifications .........................................................................2 - 3Hydraulic Components Specifications ....................................................2 - 4Function Manifold Specifications ............................................................2 - 5Air Conditioner Refrigerant Specifications ..............................................2 - 5Deutz TD 2.9 L4 Engine .........................................................................2 - 6Comer Axle .............................................................................................2 - 7Hydraulic Hose and Fitting Torque Specifications ..................................2 - 8Torque Procedure...................................................................................2 - 9SAE and Metric Fasteners Torque Charts............................................2 - 10Section 3 Repair ProceduresIntroduction .............................................................................................3 - 1Boom Components1-1 Boom ............................................................................................3 - 21-2 Boom Lift Cylinder ........................................................................3 - 61-3 Boom Extend Cylinder..................................................................3 - 71-4 Fork Level Cylinder ......................................................................3 - 81-5 Fork Tilt Cylinder ..........................................................................3 - 9Table of Contents