Seventh Edition • Third Printing Operator's ManualControlsPart No. T107108 S-85 23STOP7 8 9 9 9 9 1015 1114 13 12

Introduction

Symbol and Hazard Pictorials Definitions

General Safety

Personal Safety

Work Area Safety

Legend

Controls

Inspections

Operating Instructions

Transport and Lifting Instructions

Maintenance

Specifications

Genie S-85 Operator's Manual

safety rules

personal safety

April

performance specifications

engine specifications

hydraulic specifications

about this section

maintenance inspection report

Z-30/20N (RJ

Z-51/30J

Z-34/22 BE

S-85

workplace inspection

Safety Rules

Pre-operation Inspection

Function Tests

scheduled maintenance

function tests

Work Place Inspection

stopping the engine

Transport Instructions

Decals

specifications

Machine Specifications

Performance Specifications

Hydraulic Component Specifications

Valve Coil Resistance Specifications

Machine Torque Specifications

Hydraulic Hose and Fitting Torque Specifications

Pre-Delivery Preparation

Maintenance Inspection Report

A-1 Inspect the Manuals and Decals

A-2 Perform Pre-operation Inspection

A-4 Perform Function Tests

A-6 Check the High Pressure Hydraulic Filter Condition Indicator

A-8 Perform Engine Maintenance - Deutz and Continental Models

A-10 Grease the Turntable Rotation Bearing and Rotate Gear

A-11 Perform Engine Maintenance

A-12 Replace the Drive Hub Oil

A-13 Perform Engine Maintenance - Perkins Models

B-1 Inspect the Battery(s)

B-2 Inspect the Electrical Wiring

B-3 Test the Key Switch

B-5 Inspect the Engine Air Filter

B-6 Check the Oil Cooler and Cooling Fins - Deutz Models

B-7 Confirm the Proper Brake Configuration

B-10 Check and Adjust the Engine RPM

B-11 Perform Engine Maintenance

B-13 Test the Ground Control Override

B-15 Test the Engine Idle Select Operation

B-16 Test the Fuel Select Operation - Gasoline/LPG Models

B-17 Test the Drive Enable System

B-18 Test the Drive Brakes

B-20 Test the Drive Speed - Raised or Extended Position

B-21 Test the Alarm Package (if equipped) and the Descent Alarm

B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems

B-23 Perform Hydraulic Oil Analysis

C-2 Grease the Platform Overload Mechanism (if equipped)

C-3 Test the Platform Overload System (if equipped)

C-5 Replace the Fuel Filter/ Water Separator Element - Diesel Models

C-6 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X

D-1 Check the Boom Wear Pads

D-2 Check the Free-wheel Configuration

D-3 Check the Turntable Rotation Bearing Bolts

D-5 Perform Engine Maintenance

D-7 Replace the Drive Hub Oil

D-8 Perform Engine Maintenance - Deutz Models

E-1 Test or Replace the Hydraulic Oil

E-2 Perform Engine Maintenance - Perkins Models

ALC-500 Circuit Board

Joysticks

Platform

Platform Leveling Slave Cylinder

Platform Rotator

Calibrate the Platform Overload System

Jib Boom Components,

Function Manifold Components

Valve Adjustments - Function Manifold

Brake/Two-speed Manifold Components

Turntable Rotation Manifold Components

Platform Rotate Manifold Components

Platform Manifold Components, S-80

Platform Manifold Components, S-85

WD Traction Manifold Components

Drive Oil Diverter Manifold Components (welder option)

Valve Adjustments - Traction Manifold

Valve Coils

Fuel Tank

Hydraulic Tank

Turntable Rotation Drive Hub Assembly

Yoke and Hub

Steer Cylinder

Yoke and Drive Hub

Drive Motor

Steer Cylinders

Oscillate Axle Cylinders

Oscillate Directional Valve

Fault Codes - Control System

Electrical Symbols Legend

Hydraulic Symbols Legend

Connector Pin Legend - View 1

Connector Pin Legend - View 2

Deutz TD2011L04i Models

Platform Control Box Wiring Diagram, S-80 and S-85 (ANSI / CSA / AS Deutz TD2011L04i Models

Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)

Ground Control Box Terminal Strip Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)

Ground Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)

Platform Control Box Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)

Platform Control Box Switch Panel Wiring Diagram, S-80 and S-85 (CE Deutz TD2011L04i Models (before serial number 8111)

Electrical Schematic, S-80 and S-85 (CE Deutz TD2011L04i Models (after serial number 8110)

October

Manifold Component Specifications

Torque Procedure

Section 3 Repair Procedures

repair procedures

Platform Controls

How to Adjust the Joystick Max-out Setting

How to Adjust the Joystick Ramp Rate Setting

How to Adjust the Joystick Threshold Setting

How to Calibrate the Boom Angle Sensor

Platform Components

How to Bleed the Platform Rotator

Platform Overload System

Jib Boom Components

Jib Boom Lift Cylinder

Boom Components

How to Repair the Cable Track

How to Remove the Boom

Boom Lift Cylinder

Boom Extension Cylinder

Boom Extend/Retract Cables

How to Replace the Boom Extend/Retract Cables

Platform Leveling Master Cylinder

Engines

How to Install the Flex Plate

How to install the Pump and Bell Housing Assembly

Ground Controls

Hydraulic Pumps

Drive Pump

How to Prime the Pump

How to Adjust the Boom Extend Relief Valve

Brake/Two-Speed Manifold Components

Fuel and Hydraulic Tanks

How to Remove the Turntable Rotation Hydraulic Motor

How to Adjust the Turntable Rotation Gear Backlash

turntable rotation components

Steer Axle Components

Drive Motors

Non-steer Axle Components

Oscillating Axle Components

How to Set Up the Directional Valve Linkage

Section 4 Fault Codes

Control System Fault Codes

Fault Code Display - Deutz and Perkins Models

F-22 Models

Main Menu Structure - Deutz D 2.9 L4 Models

Main Menu Structure - Perkins 404F-22 Models

Deutz D 2.9 L4 Engine Fault Codes

Perkins 404F-22 Engine Fault Codes

Continental TME27 Engine Fault Codes

Section 5 Schematics

Electrical Symbol Legend

Relay and Fuse Panel Legend - Deutz TD2011L04i

Relay and Fuse Panel Legend - Perkins 804D-33

Connector Pin Legends

Continental TME27 Engine Harness

S-80X Ground Control Box Wiring Diagram

Deutz TD2.9 L4 Engine Harness

Perkins 404F-22T Engine Harness

September

How to Test a Coil Diode

Turntable Rotation Components

Fault Code Display - Flashing and Solid LED's Deutz D 2.9 L4 and Perkins 404F-22 Models


Contents Table Of Contents Introduction Symbol and Hazard Pictorials Definitions General Safety Personal Safety Work Area Safety Legend Controls Inspections Operating Instructions Transport and Lifting Instructions Maintenance Specifications	Seventh Edition • Third Printing Operator's ManualControlsPart No. T107108 S-85 23STOP7 8 9 9 9 9 1015 1114 13 12 Previous Next / 64