Genie SCREW DRIVE Assembly/installation Instructions

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Genie SCREW DRIVE Assembly/installation Instructions Manual pdf 1 page image

A TYPICAL OPENBEAM CEILINGLAGSCREWSBBOLTS/NUTSAttach hangers(notsupplied)LAGSCREWS(notsupplied)Bolt 3/8" 16 x 7/8"3/8"-16Lock Nutx 2x 2Use cross piece(not supplied) forattaching tohidden joists.POWERHEADDOORWALLWALLMEASURE HEREMEASURE HEREFINISHED CEILINGSWITH HIDDEN JOISTSdirectly to joists.Support opener or have anassistant hold it during this stepACCESSORYHOLESPlug accessoryholes now.NETWORK BBU3-7/8" Clevis Pin, Long & Push Nutx 1WARNINGCAUTIONHeader Bracket must be fastened togarage framing. DO NOT fasten todrywall, particle board, plaster, orother such materials.Door springs are under high tension. If spring or shaft is in theway, measure above spring or shaft on the garage doorcenterline and mark as location for header bracket. DO NOTATTEMPT TO MOVE, ADJUST, OR REMOVE DOOR SPRING!CLEVIS PINand PUSH NUTDOORCENTERLINEHEADERHIGHESTPOINTof travelPLUS**TORSION SPRINGCEILINGWALLTOP OF DOORHEADERBRACKETMAX. 6" FROM WALLIN LOW OVERHEAD SITUATIONS,HEADER BRACKET CAN BE MOUNTEDON CEILING AS SHOWNSTEP 3 – Attaching Rail to Header (part1)USE ORANGE PARTS BAG.gnivomsiroodelihwgninepoforaelcelpoeppeeK•• Do Not allow children to play with the door operator.• Do Not .gnirpsnekorbasahtahtenorosmajtahtroodaetarepo• Turn off power before removing operator cover.raenrodehcniptoneraseriwerusekam,revocgnicalpernehW• moving parts.• Operator must be properly grounded.• Do Not try to remove, repair or adjust springs or anything to leets,skcolbdoow,sahcus,denetsaferastrapgnirpsroodhcihwbrackets, cables or other like items.• Repairs and adjustments must be made by a trained door system.snoitcurtsnidnaslootreporpgnisunaicinhcetDANGER:CAUTION:Overhead doors are large, heavy objects that move with the help of springsunder high tension and electric motors. Since moving objects, springsunder tension, and electric motors can cause injuries, your safety and thefI.launamsihtninoitamrofniehtgnidaeruoynodnepedsrehtofoytefasyou have questions or do not understand the information presented, callThe Genie Company or your local Genie Factory Authorized Dealer.In this section, and those that follow, the words Danger, Warning andCaution are used to emphasize important safety information.The word:indicates an imminently hazardous situationwhich, if not avoided, will result in death or serious injury.indicates a potentially hazardous situationwhich, if not avoided, could result in death or serious injury.indicates a potentially hazardous situationwhich, if not avoided, may result in injury or property damage.The word NOTE is used to indicate important steps to befollowed or important considerations.WARNING:WARNING–A MOVING DOORCould result in serious injury or death.WARNING–AN ELECTRICAL SHOCKCould result in serious injury or death.WARNING–HIGH SPRING TENSIONCould result in serious injury or death.TOOLS RECOMMENDEDP/N 3706750131201-11ASSEMBLY/INSTALLATIONINSTRUCTIONSFORSCREW DRIVE MODEL GARAGE DOOR OPENERS05-11BLUE PARTS BAG ORANGE PARTS BAG GREEN PARTS BAGCOTTER PIN (X 1)TAPEREDFLANGE SCREW1/4-14 x 3/4(X 4)(X 4)LAG SCREW5/16 X 1-3/4 (X 2)LAG SCREW5/16 X 1-3/4(X 2)HEADERBRACKET (X 1)WIRE CLIP (X 4)CLEVIS PIN, LONG (X 1)RELEASEHANDLESELF-TAPPING SCREW,1/4 X 3/4 (X 2)INSULATEDSTAPLE1/4 X 3/4 (˜ 30)BOLT,5/16-18 X 3/4(X 2)LOCK NUT (SERRATED),5/16-18 (X 2)˜(NOT INCLUDEDIN PRO UNITS)L3/8-16 (X 2)CLEVIS PIN3/8-15/16(X 1)DOORBRACKET(X1)SELF-DRILLINGSCREW,1/4-20 X 3/4 (X 3)LAG SCREW5/16 X 1-3/4 (X 2)HEADERBRACKET (X 1)WIRE CLIP (X 4)CLEVIS PIN, LONG (X 1)RELEASEHANDLEDOORBRACKET(X1)SELF-DRILLINGSCREW,1/4-20 X 3/4 (X 3)LAG SCREW5/16 X 1-3/4(X 2)SELF-TAPPING SCREW,1/4 X 3/4 (X 2)BOLT,5/16-18 X 3/4(X 2)LOCK NUT (SERRATED),5/16-18 (X 2)INSULATEDSTAPLE1/4 X 3/4 (˜ 30)˜(NOT INCLUDEDIN PRO UNITS)COTTER PIN (X 1)A E EFLANGE SCREWLOCK NUT3/8-16 (X 2) 3/8-15/16(X 1)1)(X )STEP 1– Rail AssemblySTEP 2 – Attaching Rail to PowerheadUSE BLUE PARTS BAGNOTESTEP 3 – Attaching Rail to Header (part 2)USE ORANGE PARTS BAGPLUGS IN SMALL CLEAR BAGFigure 11. If marked header bracket positionis above header, attach 2" x 6" boardacross wall studs to createmounting location.2. Place bracket on your line and markhole locations. Drill 5/32" pilot holes.3. Fasten bracket with lagscrews provided.Figure 24. Carefully lean rail/opener assembly against garage door wall withpulley assembly next to header bracket. Place cardboard, rag or anysoft material under powerhead to protect it. It may be necessary toelevate the powerhead in order for the rail to clear the torsion spring.5. Align pulley assembly and rail with side holes inbracket and fasten with clevis pin and push nut.STEP 4 – Mounting PowerheadContinue supporting the opener.(This step is easier with two people.)1. Align opener with center of door. Measure from each side of door to where rail meetspowerhead. Measurements must be equal. Figure 1. Mark location.2. Attach Mounting Straps in position.3. While supporting opener, carefully open door. Raise opener to desired height, beingsure to allow clearance between rail and door as door passes through its highest point:– This should be at least 2" on a one-piece door.– Rail should be near level with floor on a sectional door.4. Fasten opener to mounting straps using nuts and bolts indicated. Figure 2.STEP 5 – Attaching Door BracketSECTIONAL DOOR (Lightweight)Doors come both with & without braces where door bracketattaches. Illustration a. and b. (without) and c. (with).1. Regardless: the door bracket location is the same. On door centerline and higher than the topset of door rollers.• With a brace you may need to drill mounting holes through it. You may also be able to attach doorarm directly to the brace and eliminate the need for the door bracket.2. Using door bracket as a template–mark the hole locations.3. Drill 1/8" pilot holes and fasten with 1/4"-20 x 3/4" self-drilling screws provided.SECTIONAL DOOR (Wooden)1. Follow Lightweight instructions 1 and 2.2. Drill 5/16" holes completely through door and fasten with 5/16" x 2" carriage bolts and nuts(not furnished).ONE-PIECE DOOR1. Hold door bracket on door centerline, high as possible, on door face or top edge (preferred) andmark hole locations.2. For top edge (illustration d.):• Drill 5/16" holes through door frame. Fasten with 5/16" x 2" bolts and nuts.Face mount (illustration e.):• Drill 5/16" holes through top door frame and fasten with 5/16" x 4-1/2" carriage bolts and nuts.OR Fasten using 1-1/2" to 2" lag bolts. You must drill pilot holes to avoid splitting the frame.USE ORANGE PARTS BAGSTEP 5b – Attaching Door ArmsUSE BLUE & GREEN PARTS BAGFigure 1Figure 25/16"-18 x 1"Bolt 5/16"-18Lock Nutx 2 x 2x 1 x 2Clevis Pin3/8" x 15/16" Cotter Pin.073" DIA.BLUEBAGGREENBAGBLUEBAGGREENBAGUSE BLUE PARTS BAGDOORCENTERLINE VERTICAL BRACEORDOOR CENTERLINEDoors made of masonite, lightweight wood, fiberglass, and sheet metal must be properly braced before mounting dooropener. Contact door manufacturer or distributor for any questions or concerns. The Genie® Company is not responsible forany damage caused due to an improperly braced door.CAUTIONa.d.b.c .e.RollersATTACHNO LOWERTHAN TOPROLLERS©2011 GMI HOLDINGS, DBA The Genie® Company1/4-14 x 3/4"Tapered Flange Screwx 4* Some units are equipped with amotion sensor.Take special care to prevent damage.This sensor works by detectingbody heat. Range of detectionmay be reduced when temperaturein the garage is close to bodytemperature. (DO NOT removefoam cushion from undersideof opener.)This opener includes parts and supplies needed for installation in MOST garages and on MOST garage doors. There are many variations of garages andgarage doors. A few additional parts and supplies may be needed for installation in YOUR garage and to YOUR garage door. While going over the checklist below,used–does it extend far enough above the spring(s) to allow mounting of the Header Bracket. If not, or if you can’t tell–you will probably need a piece of 2" x 6"need fasteners for mounting to the track itself or some other material? 4) Measure the height of your door. If it is taller than 7', you will need a Rail Extension Kit.Is there an electrical outlet within approximately 3' of the point where the powerhead will be? If not you need to contact a licensed electrician.Check condition of the door and all its associated hardware: Tracks, springs, hinges, rollers. Is anything loose or appear worn? If so, call a trained profes-sional for an evaluation and repairs if needed. DO NOT ATTEMPT TO ADJUST SPRINGS OR THEIR ATTACHED PARTS!Operate the door manually. Does it move freely and smoothly? Check the balance of the door by lifting it by hand approximately halfway open and let go. Itshould stay put or move very slowly. If not, call a trained professional for repairs.Remove all ropes and remove or disable all locks connected to the garage door. It is also recommended tha T-handles be removed. Closed loop liftinghandles with no protruding parts can remain.1 READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS. If you have any questions or do not understand an instruction, call The Genie®Company or your local Genie® Factory Authorized Dealer.2 Do Not install operator on an improperly balanced door. An improperly balanced door could cause severe injury. Repairs and adjustments to cables, springassembly, and other hardware must be made by a trained service person using proper tools and instructions.3 Remove all ropes, and disable all locks connected to the door before installing operator.4 Install door operator 7 feet or more above the floor. Mount the emergency release knob 6 feet above the floor.5 Do Not connect the operator to the source of power until instructed to do so.6 Locate the control button: A) Within sight of door. B) At a minimum height of 5 feet, so small children cannot reach it. C) Away from all moving parts of the door.7 Install the entrapment WARNING label next to the wall button or console. Install the emergency release tag on, or next to, the emergency release Handle.8 The operator must reverse when the door contacts a 1-1/2 inch high object on the floor at the center of the doorway. This is about the size of a 2” x 4” board laid flat.!TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:WARNING:STEP 1STEP 2 STEP 3STEP 4STEP 6STEP 5PUSH NUT(X 1)(X 2)3BOLTCOUPLER8-16 X 7// 8(X 2)SAFE-T-BEAM® SOURCE (X 1)SAFE-T-BEAM® SENSOR (X 1)LAG SCREW,1/4 X 1-1/4 (X 4)SMALL CLEAR BAGRUBBERPLUGS, (X 2)SMALL CLEAR BAGCLIP, (X 2)COLLAR, (X 2)YELLOW PRT BAGSAFE-T-BEAM® SOURCE (X 1)SAFE-T-BEAM® SENSOR (X 1)LAG SCREW,1/4 X 1-1/4 (X 4)FCBBAARAIL CONNECTORRAIL CONNECTORCARRIAGEFFMounting Straps(set aside, not useduntil INSTALL STEP 3)GSlide shuttle into door end of rail (NOTE DIRECTION). Rail fits into groovesalong sides of shuttle. When shuttle moves over the carriage, it will lockinto place.FFF BCABDETAIL 1DETAIL 2AD E FB CGOpener End Rail Section, Middle Rail Section, Door End Rail SectionScrew Clips, Screw Collars, and Rail Connectors Mounting Straps1. Sections of rail assembly slide together in order shown.2. Slide screw connection end of opener end section into rail connector until it locks into place.4. Slide6. Slidemiddle section into same rail connector until it locks.Check closely to ensure you connect proper end of section. Short screw connection piece mateswith long connection piece.5. Connect the two screw sections. Screw sections can be rotated for alignment.See DETAIL 2 below.8. Connect the two screw sections. See DETAIL below.second rail connector onto middle rail section until it locks.7. Complete rail assembly by sliding screw connection end of door end section(has a blunt ended screw) into rail connector until it locks.3. Attach Shuttle to Carriage in middle section. See DETAIL 1 below.INSTALLINGCLIPS & COLLARSSlide Collar over long HookSlide Collar over JointSnap Clip behind Collar134Mate Hooks2ENGAGEDDISENGAGEDTOWARDGROOVESALONGSHUTTLEDIRECTIONDEDOORThe COUPLER, used to connect the drive screw to themotor shaft, has a small hole on one end and a largerhole on the opposite end.• The smaller hole fits over the motor shaft.• The larger hole fits over the drive screw.3. Place rail mounting bracket on top of railwith tongue of bracket inserted into slot in rail.MAKE SURE RAIL IS CLOSED SIDE UP-SCREW UNDERNEATH.4. Align holes in bracket with those onpower head* and fasten with tapperedflange bolts supplied.COUPLERTONGUETONGUETop ofRailSLOT IN RAIL* Use soft material to cushionunder side of opener in orderto protect powerhead.MOTORSHAFTDRIVESCREWSMALL HOLELARGE HOLE1. Place shaft coupler large hole over end2. Align drive screw/coupler (small hole) with motorshaft and slide together.of drive screw.Figure 1MOTIONSENSORPROTECTIVE CUSHIONx 31/4"-20 x 3/4"Self Drilling ScrewLINE UP AND CONNECT DOOR ARMS AS SHOWN.MAKE SURE CARRIAGE IS DISENGAGED, SO IT WILLMOVE AS NEEDED TO ALIGN HOLES.SECTIONAL DOOR1. Straight arm attaches to carriage usingclevis pin and cotter pin provided2. Curved arm attaches to door bracket usingclevis pin and cotter pin provided.ONE-PIECE DOOR1. Straight arm only is used and connects tocarriage and door bracket both with clevispins and cotter pins provided.SECTIONAL DOORHEADERBOLT/NUTADDED MOUNTING MATERIALAWALLA= MAKE THIS THESHORTEST OVERALLCOMBINED LENGTHOF THE DOOR ARMSONE-PIECE DOORDOORDOORWALLHEADERDISENGAGEDEMERGENCY RELEASE LEVERCLEVIS PIN COTTER PINDISENGAGEDEMERGENCY RELEASE LEVERFACESPRINGSPRING30° max.BASICOVERHANDKNOTSDo this with door fully closed.1. Tie knot in one end of red emergency release cord.2. Pass opposite end of cord up through red emergencyrelease handle and through hole in carriage release lever.3. Adjust height of handle to at least 6' above floor, and1.4. Using the Emergency Release Cord, place the carriagein the disengaged position (See STEP 1, DETAIL 1).tie off cord. Cut off extra cord.RED EMERGENCYRELEASE HANDLEIWCENTRAPMENTWARNING LABELWARNING:Use of any other wall control can cause unexpected operation of the door and loss of the lighting feature. Locate wall consolewithin sight of the door and far enough from door to prevent contacting it while operating the console. Must be at least 5 feetabove floor to prevent small children from operating it.STB1 2 3 4 5 6BWCORTO POWERHEADWall console #1 Wall console #2 Wall console #1 Wall console #2TO WALL CONSOLE #1WB/W WB/WWB/W WB/WBOTH TO POWERHEADSTB BWC IWCNOTUSED NOTUSEDNOTUSED NOTUSEDFROM STBsFROM WALLCONSOLEWire connectoron PowerheadWire connector onPowerheadWALLCONSOLETERMINALCONNECTIONSABSTEP 6 – Safe-T-Beam®1. Safe-T-Beam® does not have to be mountedon garage door frame. Can be mountedanywhere along garage door wall. Musthave clear line of sight between themand top of lens must be between5"- 6" above floor.2. Hold mounting brackets againstdesired surface , mark holes fasten withlag screws or appropriate fasteners forthe material.3. Route two (2) lengths of two (2) conductor wirefrom powerhead, along top of rail, across header,one to right, one to left and down to Safe-T-Beam®.4. Fasten wire to rail with wire clips spaced evenlyalong rail.5. Fasten to header and wall with insulated staplesand cut off excess wire.OPTIONAL DUAL WALL CONSOLE INSTALLATIONSTEP 7 – Installing Wall ConsoleUSE ORANGE PARTS BAGUse only a Series III wall console when adding a second. The optional second Genie® Series III wallconsole must be purchased separately.1. Route wire from powerhead to desired location forwall console. Some homes are pre-wired and they may not be color-coded. The wall console circuitis not polarized, therefore, either wire may be connected to either terminal without a problem.2. Secure wire with insulating staples and cut off excess wire.3. Attach wires to wall console as shown. Insert opposite end of wire through Control Wire Tube onpowerhead illustrated above and attach as shown.4. Mount wall console with #6 screws provided.5.next to wall console.STEP 10 – Connect to Powerwith power cordFOR GROUNDED OUTLET CONNECTION1. Plug in the power cord. Coil excess cord and tape or twist tie it to top of powerhead (DO NOTPLACE ABOVE LIGHT BULBS).STEP 8 – Professional Connect to PowerFOR PERMANENT WIRING BY ELECTRICIANIF USING THE STANDARD POWER CORD,SKIP TO STEP 9.1. Cut existing wires OUTSIDE CHASSIS.2. The wire connections must be made INSIDECHASSIS, and there must be at least 6" of newpower supply line wire INSIDE CHASSIS. (Conduitillustrated is optional.) (Conduit, strain relief andwire nuts are not provided.)WARNING:DO NOT alter plug in any way! If you have no groundedelectrical outlets.outlets, have one installed by a licensed electrician.Opener must be properly grounded to prevent personalinjury and equipment damage. NEVER USE AN EXTENSIONCORD! Check local building codes for any requirementthat you must have a permanent hard-wired connection.If required, it must be installed by a licensed electrician.NEVER REMOVE MOTOR COVER. All work inside covermust be performed by a licensed electrician usingproper tools and instruction.STEP 9 – Finishing )WIRING CONNECTIONS6. At Safe-T-Beam® source and sensor, attach wires at terminal screws.Either wire may be connected to either terminal (Circuit is non-polar).7. At powerhead, twist striped wires together. Twist white wirestogether. Attach to plug-in terminals 1 & 2 (again either terminal isfine). Bundle any excess slack and tape to top of powerheadNOT DIRECTLY ABOVE LIGHT(S).CONNECTION AT STBCIRCUIT ISNON-POLAR.YOU MAYCONNECTEITHER WIRETO EITHERTERMINAL.LOCATED INSIDE LIGHT LENSx 41/4"x 1-1/4"Lag ScrewTop ofBracket6" max.5" min.NO HEIGHT ADJUSTMENTIS NEEDED FOR FLOORMOUNTED UNITS.SOURCE (red LED)SENSORWallMountFloor MountSTB1 2 3 4 5 6BWC AWCWARNING:Verify there is NO POWER to the opener prior tobeginning any wiring installations or changes.INSULATED STAPLESx 4WIRE CLIPSWIREWhen using insulated staples, make only snugenough to hold wire in place. Staples too tightcan cause damage to wire and causeSafe-T-Beam® System to malfunction.CAUTION:Wire Clips95 ftWireAdhesive pad on bottom. Remove paperfrom adhesive pad and stick clip to rail.30InsulatedStaplesORANGEBAGGREENBAGNO WIRE OR STAPLESPROVIDED IN PRO UNITSOPERATOR STB CONNECTIONTO MAKE CONNECTIONSPress in on orange tab, insert wireinto hole and release tab.Press here to open lens. Use caution opening.2. Swing lens up into place. It may be necessaryto squeeze lens slightly to align tabs with slotsat top of motor cover.1. Install light bulbs and insert hinges into slots inmotor cover. 12 MOTOR COVER MOTOR COVERDO NOT EXCEED MAX. WATTAGE1. The opener is now ready to programfor operation.3 Instructions for programming the openerare in your “OPERATION ANDMAINTENANCE MANUAL.”CAUTION:2. DO NOT RUN OPENERUNTIL Travel Limits have been set.Each light bulb must be 100 W or less.** Model 2562 requires light bulbsof no more than 60 Watts.12TABHINGELATCHUSE YELLOW PARTS BAGSERRE-FILSWIRE NUTSWHITE - NEUTRALGREEN - GROUNDBLACK - HOTGND WIRECONNECTORTOROIDTOROIDSERRE-FILSWIRE NUTSWHITE - NEUTRALGREEN - GROUNDBLACK - HOTGND WIRECONNECTOREXISTINGWIRENO TOROIDTOROIDNOTUSEDNOTUSEDNOTUSEDNOTUSEDWALL CONSOLECONNECTIONSAT POWERHEADPost Entrapment Warning LabelSTB BWC IWCNOTUSED NOTUSEDFROM STBs FROM WALLCONSOLE #1FROM WALLCONSOLE #2x 25/16" x 1-3/4" Lag Bolt**Highest point of travel plus:Sectional door = Highest point plus 2.5"One-piece door = Highest point plus 6"THE RAIL IS CONNECTEDWITH THE CLOSED SIDEFACING UP. THE SCREW WILLBE UNDERNEATH AND NOTVISIBLE WHEN VIEWEDFROM ABOVE.3. Ensure latch snaps into place.Opener is equipped with grounded electrical plug for

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