Genie Super Tower Service Manual

September 2016 Service ManualWinchesPart No. 115411 Super Tower 29W inches3-1 One-s peed Winc h3-1 One-s peed Winc h3-1One-speed WinchHow to Disassemble a One-speedWinchBodily injury hazard. Cables canfray. Always wear adequatehand protection when handlingcable.1 Fully lower the carriage.2 Remove the cable retaining fastener from thewinch drum. Remove the cable from the winchdrum.Note: Note the quantity and location of the shimsand spacers before disassembling.3 Remove both handle retaining fasteners.Remove the handles from the pinion shaft.4 Remove the drum bolt and the drum boltspacer. Remove the drum, drum gear coverand housing spacer from the winch.5 Remove the two lock nuts from the pinionshaft by holding the opposite end of the shaftat the flattened portion of the threads.Component damage hazard.Be careful not to damage thethreads while holding the pinionshaft.6 Remove the retaining ring from the pinionshaft.7 Slide the pinion shaft to the right and removethe pinion spacer, pinion plate, ratchet gearand friction disks. Turn the pinion gearcounterclockwise and slide it off the left side ofthe shaft.8 Remove the pinion shaft from the winchhousing.9 Remove both pinion bushings. Use a softmetal drift equal to the outside diameter of thebushing and tap with a rubber mallet.Component damage hazard.Place a block in between thewalls of the winch housing toprevent the housing frombending while removing thebushings.10 Remove the winch housing from the machine.