Genie Superlift SL-5 Parts & Service Manual

Contents

Genie Superlift SL-5 Parts & Service Manual Manual pdf 36 page image

Part No. 32283 Genie Superlift 6 - 9Parts and Service Manual - First Edition Section 6 - Repair Procedures16 Remove both pinion bushings. Use a soft metaldrift equal to the outside diameter of thebushing and tap with rubber mallet.Place a block in between the wallsof the winch housing to preventthe housing from bending whileremoving the bushings.How to Assemble the Winch -Two SpeedBodily injury hazard. Cables canfray. Always wear adequate handprotection when handling cable.Refer to Section Six, Figure 7-N,Two Speed Winch for explodedview of the winch.1 Place one side of the winch housing over avise. Open the vise until it is wider than theoutside diameter of the bushing.2 Insert a soft metal drift through the oppositebushing hole. Line up the tab on the bushing tothe hole in the winch housing. Tap the drift witha rubber mallet to push the bushing into place.Repeat steps 1 and 2 to insert the otherbushing.Use a piece of flatbar in betweenthe drift and the bushing toprevent any damage to thebushing.3 Add two drops of 30W oil to both pivot pointson each ratchet pawl.Do not allow grease or oil onto thefriction disks or the ratchet gear.4 Install the winch housing onto the mast. Besure the winch drum is towards the top.5 Insert the longer threaded end of the pinionshaft through the right bushing approximatelyhalf way.3-2How to Disassemble the Winch- Two SpeedBodily injury hazard. Cables canfray. Always wear adequate handprotection when handling cable.1 Fully lower the carriage.2 Remove the cable retaining fastener from thewinch drum. Then remove the cable from thedrum.3 Remove the handles from the pinion shaft.4 Remove the drum bolt and the drum boltspacer. Then remove the drum and drum gearcover and the housing spacer.5 Remove the input shaft cover.6 Remove the mounting fasteners from the springand ball housing.7 Remove both the springs and the balls from thehousing.8 Shift the input shaft into the neutral position.9 Rotate the input shaft until the drive pin isvisible inside the input shaft gear.10 Remove the drive pin with a soft metal drift.11 Slide the input shaft out of the winch housing.Note the location and position ofthe components on the inputshaft.12 Remove the retaining ring from the pinion shaft.13 Gently pry the pinion shaft gears to the left,over the woodruff keys.14 Remove the lock nut from the end of the pinionshaft (located on the outside of the winchhousing).15 Slide the pinion shaft to the right and removethe pinion spacer, pinion plate, ratchet gear,and friction disks. Remove the pinion gear byturning it counterclockwise, then slide it off theleft side of the shaft.WINCHES