Jäger Z80-H530.08 S8J1VW3 Manual

Item no. 10405047-05, Revision 03 3 ( 48 )Contents:Translation of the original manual1 Preliminary information 51.1 Purpose of the manual ...................................................... 51.2 Explanation of symbols used .......................................... 52 Transport and packaging 62.1 Scope of supply of HF spindle ........................................ 62.1.1 Optional accessories............................................. 62.1.2 Documentation supplied.................................... 72.2 Packaging of HF spindle.................................................... 73 Designated use 83.1 Permissible types of machining ..................................... 83.2 Permissible materials ......................................................... 84 Safety instructions 94.1 Safe working........................................................................ 104.2 Shutdown of HF spindle ................................................. 114.3 Installation and maintenance ....................................... 114.4 Modification and repair................................................... 114.5 Improper operation .......................................................... 115 Technical description 125.1 Connections of HF spindle ............................................. 125.2 Electrical connection........................................................ 135.3 Cooling .................................................................................. 135.4 Sealing air............................................................................. 135.5 Taper cleaning .................................................................... 135.6 Pneumatic tool change ................................................... 136 Technical Specifications 146.1 Dimensions .......................................................................... 156.2 Technical data sheet (KL7003 , AC-Motor) ............... 166.2.1 Performance Diagram........................................ 176.3 Wiring diagram................................................................... 186.4 Motor protection PTC 160°C.......................................... 216.5 Tool change monitoring ................................................. 216.6 Displacement measuring system (Ott-Jakob)......... 226.6.1 Technical Specifications .................................... 226.6.2 Signals...................................................................... 236.6.3 Installation.............................................................. 236.6.4 Scaling...................................................................... 246.7 Speed and position sensor (MiniCoder).................... 246.7.1 Technical Specifications .................................... 246.8 Eddy current sensor.......................................................... 256.8.1 Measurement principle ..................................... 256.8.2 Technical Specifications .................................... 256.9 Air-borne noise emissions.............................................. 267 Operating location 278 Installation 288.1 Installing the HF spindle ................................................. 288.2 Diameter of media supply line ..................................... 298.3 Cooling water...................................................................... 298.3.1 Quality of cooling water.................................... 298.3.2 Setting the cooling.............................................. 298.4 Compressed air................................................................... 308.4.1 Air purity classes (ISO 8573-1) ......................... 308.4.2 Setting the sealing air ........................................ 308.4.3 Setting values........................................................ 318.5 Sensor electronics of measuring system (optionalaccessory)............................................................................. 318.5.1 Wiring of measuring system ............................ 319 Commissioning 329.1 Running-in schedule ........................................................ 329.2 Daily start-up....................................................................... 339.3 Shutdown signal................................................................ 339.4 Commissioning after storage........................................ 3310 Tool change 3410.1 Clockwise and counter-clockwise ............................... 3410.2 Pneumatic taper change ................................................ 3510.2.1 Automatic hollow shank taper tool clamp.................................................................................... 3510.3 Tool changing station (optional accessory)............. 3610.3.1 pneumatic taper change................................... 3610.3.2 Installing the changing station....................... 3610.3.3 Maintenance.......................................................... 3610.4 Workflow .............................................................................. 3710.4.1 Pneumatic workflow........................................... 3710.4.2 Electrical workflow .............................................. 3810.4.3 Signals...................................................................... 3811 Tools for high speed cutting 3912 Maintenance 4012.1 Ball bearings ........................................................................ 4012.2 Daily cleaning ..................................................................... 40