Kaba 5402 Series Technical Manual

Contents

Kaba 5402 Series Technical Manual Manual pdf 52 page image

Section 3 - 13Key Cutting & PinningRekeying Conventional CylindersPry off and discard the spring cover. Rekey and apply a new spring cover. Since all Peaks products aredesigned to be top loaded, use of a follower for rekeying is optional.Mortise / rim cylinder screws have a Loctite® coating. If cams or plug retainers are removed, use newscrews and tighten them firmly.Pinning Conventional CylindersPin to uniform pin stack heightInsert a key into the core and turn the plug 90 degrees. Extend the control lug into the locked position.Top load the core. Let the bottom pins stop against the plug as shown in figure 1.All the stacks should have a uniform height. Dump any incorrect chamber and repin it. When the pinstack heights are uniform, turn the plug and let the pins drop into the plug.5800 series capped small format interchangeable coresGlobal cores come in .140" spacing only.Place the core loaded with pins only, into the capping block.Insert a tumbler spring, 3800-00-4010, into each chamber bydropping them into the holes in the block.One chamber at a time, place a cap on top of each springand tap it in place with the capping tool and a plastic orrawhide mallet until the capping tool is flush against the block.Do not use excessive force. Lubricate discs with Superlube™synthetic grease.For 140 cores, a capping press in .140" spacing is available from Kaba.RekeyingPlace the ejector tool into the hole under the chamber(s) and drive out the pins,spring, and cap with a light tap.Discard the elements and repin. Always use new springs and caps.1. Load pinswith plug turned.3840-00-3540140 capping block(6 holes)3800-00-3547capping toolis used withboth blocks3800-00-3548ejector tool3. Errors in 4th and 5th chambersIncorrect2. Uniform pin stack heightsCorrectPinning Interchangeable Cores• Work on a firm bench surface.• Strike tools gently with a plastic or rawhide mallet.• Do not use a metal hammer.