King gates LINEAR 500230 Installation And Use Instructions And Warnings

Contents

King gates LINEAR 500230 Installation And Use Instructions And Warnings Manual pdf 17 page image

3EN3.2 - Installation of gearmotorWARNINGS• Incorrect installation may cause serious physical injury tothose working on or using the system.• Before proceeding with the installation, refer to par. 3.1.01. Identify the front and rear bracket mounting positions (fig. 3)02. Secure the rear bracket with reference to its specified installationpositions (fig. 3)03. Mount the gearmotor to the rear bracket (fig. 5 / 6)04. Manually release the gearmotor (fig. 7)05. Pull the rod completely out (fig. 8 - a)06. Provisionally locate the front bracket onto the gate (fig. 8 - b)07. Check that the gearmotor is level, then fit and secure the rod tothe front bracket (fig. 8 - c)08. (fig. 9) Check manually that:- when the gate is fully open, it halts against its mechanical stops- the gate swings freely and without resistanceCorrect any defect09. Unhook the rod from the front bracket (fig. 10 - a) and mount thelatter to the gate definitively (fig. 10 - b)10. Definitively mount the rod to the front bracket (fig. 10 - c)11. Lock the gearmotor (fig. 11)Run this procedure for both gearmotors.3.3 - Manually releasing thegearmotor (fg. 7)01. Raise the rubber cap (fig. 7 - a)02. Fit the provided wrench and rotate it CW by 90° (fig. 7 - b)Run this procedure for both gearmotors.3.4 - Manually locking the gearmotor(fg. 11)01. Move the gate to the halfway open position by hand02. Raise the rubber cap (fig. 11 - a)03. Fit the provided wrench and rotate it CCW by 90°(fig. 11 - b)Run this procedure for both gearmotors.4. Electrical connectionsCAUTION!– Incorrect connections can cause faults or hazards; therefo-re ensure that the specified connections are strictly obser-ved.– Hook up the unit with the electrical power shut off.01. Remove the gearmotor’s cover (fig. 12 - a)02. Loosen the cable clamp (fig. 12 - b) and run the cable through it(fig. 12 - c)03. Hook up the cables and connect the earth cable to its eyebolt(fig. 13)04. Tighten down the cable clamp and restore the cover (fig. 14)5. Automation testingThis is the most important stage in the automation system installationprocedure in order to ensure the maximum safety levels. Testing canalso be adopted as a method of periodically checking that all thevarious devices in the system are functioning correctly.Testing of the entire system must be performed by qualifiedand experienced personnel who must establish which tests toconduct on the basis of the risks involved, and verify the complianceof the system with applicable regulations, legislation and standards,in particular with all the provisions of EN12445 which establishes thetest methods for automation systems for gates.5.1 - TestingEach component of the system, (safety edges, photocells, emer-gency stop, etc.) requires a specific testing phase. To do so, followthe procedures given in the instruction manuals.01. Ensure that the instructions outlined in this manual and in particu-lar in chapter 1 have been observed in full.02. Manually release the gearmotor (fig. 7)03. Make sure you can move the door manually both during openingand closing with a force of max. 390 N (40 kg approx.).04. Manually lock the gearmotor (fig. 11)05. Hook up the electrical power supply06. Use the control or stop devices to test the opening, closing andstopping of the gate and that it behaves as intended.07. Check the operation of all safety devices, and check that the gateperforms as it should.08. Activate a closing manoeuvre and check impact force of the dooragainst the mechanical stop. If necessary, reduce the pressure forbetter adjustment09. If the dangerous situations caused by the movement of the gatehave been safeguarded by limiting the impact force, the user mustmeasure the impact force according to EN12445.Note – The gearmotor’s torque cannot be adjusted directly: thisadjustment is done by the control unit.5.2 - CommissioningCommissioning may only be done when all the gearmotor tests spe-cified in par. 5.1, and those of the other equipment, have been pas-sed: to commission the unit, refer to the control unit manual.IMPORTANT - It is not permissible to execute partial commis-sioning or to enable use of the system in makeshift conditions.