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TABLE OF CONTENTS1. PRODUCT MANUAL SAFETY INFORMATION ................................................................................ 52. CRITICAL INSTALLATION CONSIDERATIONS ............................................................................... 72.1 GENERAL ..................................................................................................................................... 72.2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED EQUIPMENT ....................... 72.3 SAFEY INFORMATION & RECOMMENDED TRAINING FOR OPERATORS ............................ 72.4 PRE-OPERATION TEST .............................................................................................................. 92.5 CRANE-SPECIFIC DEVICE WARNINGS .................................................................................... 93. INTELESMART2 INSTALLATION ................................................................................................... 113.1 PRE-INSTALLATION .................................................................................................................. 113.2 RECEIVER UNIT MOUNTING LOCATION CONSIDERATIONS............................................... 113.3 ANTENNA MOUNTING CONSIDERATIONS ............................................................................. 113.4 LINE INPUT CONSIDERATIONS ............................................................................................... 123.5 WIRING CONSIDERATION ........................................................................................................ 123.6 RECEIVER/EQUIPMENT INTERFACE CONSIDERATIONS .................................................... 133.7 RECEIVER UNIT ENCLOSURE MOUNTING ............................................................................ 133.8 RECEIVER INSTALLATION ....................................................................................................... 133.9 MECHANICAL DRAWINGS ........................................................................................................ 144. WIRING ............................................................................................................................................ 164.1 ALARMS AND HORNS ............................................................................................................... 164.2 POWER ....................................................................................................................................... 164.2.1 DC Power ............................................................................................................................ 164.2.2 AC Power ............................................................................................................................ 164.3 COMMONS ................................................................................................................................. 174.4 POWER OR HOT ROUTING ...................................................................................................... 174.5 MACHINE STOP (MC) RELAYS................................................................................................. 174.6 WIRING DIAGRAMS ................................................................................................................... 174.6.1 Wiring Isolation Options ...................................................................................................... 194.7 CONNECTING OUTPUTS TO DRIVES ..................................................................................... 194.8 ANALOG INPUT.......................................................................................................................... 194.9 DIGITAL INPUTS ........................................................................................................................ 204.10 EXPANSION MODULES ............................................................................................................ 205. NORMAL OPERATION .................................................................................................................... 215.1 INITIALIZATION .......................................................................................................................... 216. INTELESMART2 EXPANSION MODULE TYPES ........................................................................... 236.1 RELAY EXPANSION MODULE .................................................................................................. 237. PROGRAMMING WITH RCP .......................................................................................................... 267.1 ACCESS CODES ........................................................................................................................ 267.2 CHANGING ACCESS CODES ................................................................................................... 267.3 CONNECTING THE INTELESMART2 TO A COMPUTER ........................................................ 277.4 PROGRAMMING WITH RCP ..................................................................................................... 277.4.1 inteleSmart2 Configuration Page ........................................................................................ 307.4.2 Programming Page ............................................................................................................. 347.4.3 FDP Page ............................................................................................................................ 357.4.4 Saving, Downloading, And Reading The Programs And Other RCP Software Functions . 368. RECEIVER CHANNEL CONFIGURATION SETTINGS .................................................................. 388.1 FCC STATEMENTS .................................................................................................................... 388.2 433MHz CHANNEL SET............................................................................................................. 39
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