Panasonic CU-J50DBE8 Service Manual

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Panasonic CU-J50DBE8 Service Manual Manual pdf 91 page image

91b. Copper pipesUse only copper pipes with the thickness given in table 10, and with minimal impurities. Because the surface of the pipe isexposed, you should take special care, and also take measures such as marking the pipes to make sure they are easilydistinguished from other piping materials, to prevent mistaken use.3. Precautions during refrigerant piping workTake the following precautions on-site when connecting pipes. (Keep in mind that the need to control the entry of moisture anddust is even more important that in conventional piping).a. Keep the open ends of all pipes sealed until connection with AC equipment is complete.b. Take special care when doing piping work on rainy days. The entering of moisture will degrade the refrigerating machineoil, and lead to malfunctions in the equipment.c. Complete all pipe connections in as short a time as possible. If the pipe must be left standing for a long time after removingthe seal, it must be thoroughly purged with nitrogen, or dried with a vacuum pump.11.4. Installation, transferring, servicing11.4.1. Inspecting gas leaks with a vacuum pump for new installations (Using newrefrigerant piping)1. From the viewpoint of protecting the global environment, please do not release refrigerant into the atmosphere.a. Connect the projecting side (pin-pushing side) of the charging hose for the manifold gauge to the service port of the 3-wayvalve. (1)b. Fully open the handle Lo of the manifold gauge and run the vacuum pump. (2) (If the needle of the low-pressure gaugeinstantly reaches vacuum, re-check step a).)c. Continue the vacuum process for at least 15 minutes, then check to make sure the low-pressure gauge has reached -0.1MPa (-76 cmHg). Once the vacuum process has finished, fully close the handle Lo of the manifold gauge and stop thevacuum pump operation, then remove the charging hose that is connected to the vacuum pump adaptor. (Leave the unit inthat condition for 1-2 minutes, and make sure that the needle of the manifold gauge does not return.) (2) and (3)d. Turn the valve stem of the 2-way valve 90° counter-clockwise to open it, then, after 10 seconds, close it and inspect for agas leak (4)e. Remove the charging hose from the 3-way valve service port, then open both the 2-way valve and 3-way valve. (1) (4)(Turn the valve stem in the counter-clockwise direction until it gently makes contact. Do not turn it forcefully).f. Tighten the service port cap with a torque wrench (18 N.m (1.8 kgf.m)). (5) Then tighten the 2-way valve and 3-way valvecaps with a torque wrench (42 N.m (4.2 kgf.m)) or (55 N.m (5.5 kgf.m)). (6)g. After attaching each of the caps, inspect for a gas leak around the cap area. (5) (6)Precautions• Be sure to read the instructions for the vacuum pump,vacuum pump adaptor and manifold gauge prior to use, andfollow the instructions carefully.• Make sure that the vacuum pump is filled with oil up to thedesignated line on the oil gauge.• The gas pressure back flow prevention valve on thecharging hose is generally open during use. When you areremoving the charging hose from the service port, it willcome off more easily if you close this valve.Fig. 12 Vacuum pump air purging configuration