INSTRUCTION MANUALCompact Laser Displacement SensorStandard typeHigh-function typeHL-G1□-A-C5HL-G1□-S-J0631998MJE-HLG1(08) No.0059-97VThank you for purchasing the product of Panasonic Industrial Devices SUNX Co.,Ltd. Be sure to read this manual before use in order to ensure the safe and properoperation of this product. Keep this manual at hand for your reference after reading itthrough.Download theHL-G1Series User's Manual (PDF) from Panasonic Industrial DevicesSUNX Co., Ltd. (http://panasonic.net/id/pidsx/global). Be sure to refer to the User'sManual for information in detail before making settings in the control panel of thesensor head.WARNING●This product is intended to detect the objects and does not have the control func-tion to ensure safety such as accident prevention.●Do not use the product as a sensing device to protect human body.●Please use the products that comply with local laws and standards for humanbody protection specified by e.g., OSHA, ANSI and IEC.●Install a fail-safe device when the product is used for the purpose that has a pos-sibility of physical injury or serious extended damage.●Do not use the product in the atmosphere of flammable gas, to prevent explosion.BEFORE USE●Before using the product, check the sensor head model and contents of packing.●Sensor head modelCheck the model name of product at the top ofsensor head.●PackingCheck that all of the following components areincluded in the package.•1 sensor head unit•2 Instruction manual(Japanese / English: 1, Chinese / Korean: 1)•Laser warning labels (one set)1OVERVIEW●This product is a compact laser displacement sensor incorporating a digital dis-play and controller functions.●The standard type has three outputs plus analog outputs (current and voltage out-puts), thus supporting multi input signals.●The high-function type incorporates serial communications functions in addition tothe specifications of the standard type, and can be easily controlled by host de-vices.2CAUTIONS ON HANDLING LASER LIGHT●In order to prevent the accidents by laser product and protect the users, IEC, JIS,GB, KS and FDA establish the following standards respectively.IEC:IEC 60825-1-2014(EN 60825-1-2014)JIS:JIS C 6802-2014GB:GB 7247.1-2012KS:KS C IEC 60825-1-2013FDA:PART 1040(PERFORMANCE STANDARDS FOR LIGHT-EMITTINGPRODUCTS)These standards classifies laser products according to the level of hazard andprovide the safety measures for respective classes.●Laser hazardous classClassification according to IEC 60825-1-2014(JIS C 6802-2014)ClassModelDescription of hazardous evaluationClass 2HL-G1□-A-C5HL-G1□-S-JVisible beam, low power. Blink response of eye affords protection.●WARNING label●Install the product so the laser beam comes higher or lower than eye level in ordernot to watch the beam directly during operation. Laser safety distance (NominalOcular Hazard Distance: NOHD) is approx. 0.4 m. The laser beam must be termi-nated at the end of its path by a diffuse reflector or an absorber.●Please contact Panasonic Industrial Devices SUNX if the system breaks down. Itis not equipped with a function that stops laser radiation automatically during dis-assembling the sensor head. The users therefore may be exposed to laser beamin disassembling the sensor head.●Do not use the system in the manner other than specified in this Instruction Manual.3I/O BLOCK AND NOMENCLATURE1234567891011NameFunctionWiring colorAnalog Output LinesA(V)Analog voltage outputShieldsingleconductorBlackAGNDAnalog groundA(I)Analog current outputShieldsingleconductorGrayAGNDAnalog groundI/O Terminal BlockOUT1Judgment output 1BlackOUT2Judgment output 2WhiteOUT3Judgment output 3 or alarm outputGrayTMTiming inputPinkMIZero-set, Reset, Memory change,Teaching, Save, and Laser controlinputsVioletNPNPN / PNP type switching inputPink / Violet+SDTransmission dataTwisted-pair wireGreen-SDTransmission dataSky Blue+RDReception dataTwisted-pair wireOrange-RDReception dataYellowSGSignal groundShield+V24 VDC input for power supplyBrown0VPower supply groundBlue*No SD/RD terminals are prepared forHL-G1□-A-C5stan-dard types.1Laser Indicator (LASER)5OUT13 Indicator (OUT3)9[DOWN] Key2Alarm Indicator (ALARM)6[ENTER] Key10Emitter3OUT1 Indicator (OUT1)7Digital Display11Receiver4OUT2 Indicator (OUT2)8[UP] Key4SPECIFICATIONSModelNo.Standard typeHL-G103-A-C5HL-G105-A-C5HL-G108-A-C5HL-G112-A-C5HL-G125-A-C5High-function typeHL-G103-S-JHL-G105-S-JHL-G108-S-JHL-G112-S-JHL-G125-S-JMeasurement methodDiffuse reflectionMeasurement center distance30mm50mm85mm120mm250mmMeasurement method±4mm±10mm±20mm±60mm±150mmBeam sourceRed semiconductor laser Class 2 (JIS / IEC / GB / KS / FDA laser notice No. 50)Max output: 1mW, Emission peak wavelength: 655nmBeam diameter (Note 2)0.1 × 0.1mm0.5 × 1mm0.75 × 1.25mm1.0 × 1.5mm1.75 × 3.5mmBeam receiving elementCMOS image sensorResolution0.5μm1.5μm2.5μm8μm20μmLinearity±0.1%F.S.±0.3%F.S.Temperature characteristics±0.08%F.S./°CSupply voltage24V DC ±10% including ripple 0.5V (P - P)Current consumption100 mA max.Sampling cycle200μs, 500μs, 1ms, 2msAnalogoutputVoltageOutput range: 0 to 10.5 V (normal), 11 V (at alarm)Output impedance: 100ΩCurrentOutput range: 3.2 to 20.8 mA (normal), 21.6 mA (at alarm)Load impedance: 300Ω max.OUT1OUT2OUT3Judgment output or alarm output (switchable)NPN open-collector transistor / PNP open-collector transistor (switchable)•Peak in-flow current: 50mA•Applied voltage: 3 to 24V DC(between output and 0V)•Residual voltage: 2V max.(at in-flow current of 50mA)•Leakage current: 0.1mA or less•Peak in-flow current: 50mA•Residual voltage: 2.8V max.(at in-flow current of 50mA)•Leakage current: 0.1mA or lessOutput operationOpen when the output is ON.Short-circuit protectionIncorporated (Auto-reset)NP switching inputAt 0V: NPN open-collector outputAt supply voltage of 24V DC: PNP open-collector outputTiming inputNPN operation: ON when connecting or connected to 0V (depending on settings)PNP operation: ON when connecting or connected to positive terminal of externalpower supply (depending on settings)Multiple inputZero set, reset, Memory change, Teaching, Save, or Laser control depending on input time.NPN operation: Depending on time to connect 0 VPNP operation: Depending on time to connect positive terminal of external power supplyCommunications interface(high-function type)RS-422 or RS-485Baud rate: 9,600 / 19,200 / 38,400 / 115,200 / 230,400 / 460,800 / 921,600 bpsData length: 8 bits, stop bit length: 1 bit, parity check: none, BCC: yes, end code: CRIndicatorLaser radiation indicatorGreen LED ON at laser radiationAlarm indicatorOrange LED ON when measurement is disabled due to insufficient amount of lightOutput indicatorYellow LED (No. of indicators: 3) ON at outputDigital displayRed LED for sign and 5-digit displayProtective structureIP67 (except connector)Pollution degree2Insulation resistance20MΩ min. at 250V DC megger (between charged parts and casing)Dielectric Withstand1,000V AC for 1 min. (between charged parts and casing)Vibration resistanceEndurance: 10 to 55 Hz (at 1-minute cycle), 1.5 mm double-amplitudeVibration resistance500m/s2three times each in X, Y, and Z directionsAmbient illumination (Note 3)3,000ℓx max. (illumination level of light receiving surface under incandescent light)