RJanuary 19, 2011 7022-122 Page 3Castile Pellet InsertSection 1: Listing and Code ApprovalsA. Appliance Certifi cations ......................4B. Mobile Home Approved ......................4C. Glass Specifications ............................4D. Electrical Rating ..................................4E. BTU & Effi ciency Specifi cations ..........4Section 2: Getting StartedA. Design, Installation & LocationConsiderations ....................................5B. Locating Your Appliance & Chimney ..6C. Draft ....................................................6D. Negative Pressure ..............................6E. Avoiding Smoke & Odors....................7F. Fire Safety ..........................................8G. Tools & Supplies Needed ...................8H. Inspect Appliance, Componentsand Pre-Burn List ................................8Section 3: Dimensions & ClearancesA. Appliance Dimensions ........................9B. Clearances to CombustiblesAs A Built-In, UL and ULC ..................10C. Clearances to Combustibles,Masonry & Zero Clearance .................11D. Minimum Opening for Masonry andFactory-Built Fireplace ........................11E. Floor Protection ..................................11F. Prefabricated Metal Chimney ..............11G. Removing Floor of Factory BuiltFireplace .............................................12H. Altering Factory-Built Fireplace ...........12Section 4: Vent InformationA. Chimney & Exhaust Connections ........13B. Venting Termination Requirements ....13C. Pellet Venting Chart ............................14Section 5: Venting SystemsA. Full Reline with Outside Air-Horizontal 15B. Full Reline with Outside Air-Vertical ....16Section 6: Mobile Home ..................................17Section 7: Appliance Set-UpA. Leveling System .................................18B. Outside Air Kit .....................................18C. Door Handle Removal ........................19D. Door Removal .....................................19E. Adjustable Hearth Support ..................19F. Hearth Support, Standard Surround ...20-21G. Surround & Trim Set, Econo ...............21H. Surround Cast Trim Set ......................22I. Log Set Placement ..............................22J. Thermostat Installation ........................24Section 8: Operating InstructionsA. Combustible & Non-Combustible ........25B. Fuel Material & Fuel Storage ..............25C. General Operation Information ...........26D. Before Your First Fire .........................26E. Clear Space ........................................26F. Starting Your First Fire........................27G. Fire Characteristics .............................27H. Feed Rate Adjustment .......................27I. Ignition Cycles ....................................28J. Frequently Asked Questions...............28Section 9: Troubleshooting ............................29-31Section 10: Maintaining & Servicing ApplianceA. Proper Shutdown Procedures .............32B. Quick Reference Maintenance Chart ..32C. General Maintenance & Cleaning .......32-35D. High Ash Content Maintenance ..........36E. Combustion Blower Replacement .......37F. Convection Blower Replacement ........37G. Igniter Replacement ............................38H. Glass Replacement .............................38I. Baffl e & Brick Removal .......................39-40Section 12: Reference MaterialA. Component Functions.........................40-42B. Component Locations .........................43C. Exploded Drawings .............................44D. Service Parts & Accessories ...............45-50E. Maintenance & Service Log ................51-52F. Homeowner’s Notes ............................53G. Warranty Policy ...................................54-55H. Contact Information .............................56TABLE OF CONTENTSSafety Alert Key:• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.• NOTICE: Indicates practices which may cause damage to the fi replace or to property.