May 23, 2013 7075-166CPage 3VOYAGEUR GRAND Wood InsertRCongratulations ...............................................................2Sample of Safety/Serial Number Label ...........................2Warranty Policy ...............................................................4-5Section 1: Listing and Code ApprovalsA. Appliance Certifications.....................................6B. Mobile Home Approved.....................................6C. Glass Specifications ..........................................6D. BTU & Efficiency Specifications ........................6User’s GuideSection 2: Operating InstructionsA. Your Wood Appliance .......................................7B. Fire Safety .........................................................8C. Overfiring...........................................................8D. Combustible/Non-combustible Material ............8E. Seasoned Wood................................................8F. Burning Process ................................................9G. Automatic Combustion Control (ACC) ..............10H. Air Controls .......................................................10I. Burn Rates and Operating Efficiency ................10J. Correct Baffle & Blanket Placement ..................11K. Building a Fire ...................................................12L. Fuel Reloading Instructions...............................12M. Wood Fuel & Storage ........................................13N. Blower Control Box Snap Disc Operations .......14O. Blower Operating Instructions ...........................14P. Clear Space ......................................................15Q. Frequently Asked Questions .............................15R. Opacity (Smoke) ...............................................15S. Quick Start Guide ..............................................16Section 3: Maintenance and ServiceA. Disposal of Ashes .............................................17B. Chimney & Chimney ConnectorInspection/Cleaning...........................................17C. Appliance Inspection - Routine .........................17D. Cleaning of Plated Surfaces..............................17E. Glass Cleaning ..................................................18F. Firebrick Inspection & Replacement Instruction 18G. Quick Reference Maintenance Guide ...............19Section 4: Troubleshooting Guide .....................20Section 5: Service Parts ReplacementA. Glass Replacement ...........................................21B. Snap Disc Replacement....................................21C. Wiring Diagram .................................................21D. Blower Replacement .........................................22E. Door Handle Assembly .....................................23F. Baffle & Ceramic Blanket Removal ...................23G. Tube Channel Assembly Replacement .............24Installer’s GuideSection 6: Getting StartedA. Design, Installation & LocationConsiderations ..................................................25B. Draft ..................................................................25C. Negative Pressure.............................................26D. Locating Your Appliance and Chimney .............27E. Chimney Termination Requirements.................27F. 2-10-3 Rule .......................................................28G. Tools and Supplies Needed ..............................29H. Fire Safety .........................................................29I. Inspect Appliance and Componentsand Pre-Burn Checklist .....................................29Section 7: Dimensions and ClearancesA. Appliance Dimensions.......................................30B. Clearances to Combustibles (UL and ULC)and Hearth Protection Requirements ................31-32C. Alternate Floor Protection Calculation...............33Section 8: Chimney SystemsA. Venting Systems ...............................................34B. Inspections ........................................................34C. Larger Chimneys ...............................................34D. Masonry Chimney .............................................34-35E. Metal Heat Circulating Chimney........................36F. Prefabricated Metal Chimney ............................36G. Securing Chimney Components .......................37H. Altering the Fireplace ........................................37I. Factory-Built Solid Fuel Fireplaces ...................37J. Ovalizing Round Stainless Steel Liners ............38K. Chimney Height / Rise and Run ........................38Section 9: Appliance Set-upA. Outside Air Installation ......................................39B. Optional Elbow Flue Adapter Installation ..........40C. Securing Stove Pipe/Liner to Flue Collar ..........40D. Leveling Legs ....................................................40E. Securing Appliance to Stove Pipe/Liner ............41F. Standard Surround & Trim Installation ..............41G. Standard Surround & Cast Trim, .......................42H. All Cast Surround ..............................................43I. Blower Cord Installation - Left Side ...................43-45Section 10: Moble Home Installation .................46Section 11: Reference MaterialsA. Exploded Drawings ...........................................47B. Service Parts & Accessories .............................48-52C. Service Maintenance Log..................................53-54D. Homeowners notes ...........................................55E. Contact Information ...........................................56TABLE OF CONTENTSSafety Alert Key:• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.• NOTICE: Indicates practices which may cause damage to the appliance or to property.!