Raypak 751 Installation And Operating Instructions Manual

Also see for 1001: OPERATING AND INSTALLATION Manual

Raypak 751 Installation And Operating Instructions Manual Manual pdf 55 page image

55START-UP CHECKLIST FOR FAN-ASSISTEDRAYPAK PRODUCTS ADB, HI-DELTA & MV BThis start-up checklist is to be completely filled out by the service technician starting up the Raypak Boiler or Heaterfor the first time. All information may be used for warranty purposes and to ensure that the installation is correct.Additionally this form will be used to record all equipment operation functions and required settings.GAS SUPPLY DATA CLEARANCESRegulator Model & Size _________ / ______CFH Front Clearance _______________In.Gas Line Size (in room) ________________In. NPT Right Side Clearance _______________In.Length of Gas Line ________________Eq Ft Left Side Clearance _______________In.Low Gas Pressure Setting ________________In. WC Rear Clearance _______________In.High Gas Pressure Setting ________________In. WC Overhead Clearance _______________In.Gas Shut-Off Valve Type ________________( Ball, Lube cock) ELECTRICALSediment Trap ________________Y/N Voltage Supply (VAC) No Load______ Load_____Port _______Std______Full Voltage -24 VAC _______________VACVoltage Com to Ground _______________VACVISUAL INSPECTION OF COMPONENTSVerify inspection was done and condition of components are ingood working order with a “yes”Hot Surface IgniterAuto High Limit SettingManual Reset High Limit Setting_______________Ohms_______________deg F_______________deg FWiring Harness _________________ Y/N Operating Control Setting _______________deg FBurner/s (flame) _________________ Y/NRefractory (visual) _________________ Y/N Sketch plumbing on reverse sideRemote flame sense _________________ Y/N WATER SUPPLYCovers in place for outdoor _________________ Y/N Flow Rate in GPM or Delta T _______________If AvailMeasure flow rate at full fireVENTING Pump Economaster setting _______________MinutesVent Size: _____________ Stack Height:_______ Low Water Cutoff _______________TestCategory: _________ sketch vent on reverse side *** Number of Tanks and Size Qty____ _______GallonsVent Material: __________________ Plumbing Size _______________Vent Termination Type: __________________ Pump Size: _________ (boiler) Pump HP: ______Combustion Air Openings: Low __________ in2 Impeller trim____________ Pump Model___________Ventilation air High __________ in2 Louvers __________________ Screens________________EMISSIONS SETTINGS AND TEST INFORMATION(AT FULL FIRE)Nominal Factory Recommended SettingsBlower Pressure Setting _________________In. WC See manual or card tagSupply Gas PressureVerify stable pressure static &_________________In. WCdynamic conditionSee manual or card tagPilot Gas Pressure _________________In. WC See manual or card tagManifold Gas Pressure _________________In. WC See manual or card tagThe following measurements must be obtained with a Combustion Analyzer.NOX _________________PPM Less than 20 PPM (If required by Certifying Agency)Free Oxygen _________________% See manualCO _________________PPM Less than 150 PPMCO2 _________________% See manualModel Number: ______________________________ Serial Number: _______________________________*** Note: draw venting with details, such as extractors,barometric dampers, blast dampers or draft inducersSite Altitude Above Sea Level __________________Ft.Job Name _______________________________________________________________________________________Address _________________________________________________________________________________________Physical Location of Boiler: Indoors______; Outdoors______; Ground Level______; Roof______; Below Grade______Mechanical Contractor / Installer _______________________________________________________________________Date and Time of Start-up _____________Print Name and Signature of Start-up Technician_________________________Information must be faxed to: (805) 278-5471 in order to ensure warranty consideration Attn: Service Manager

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