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Table of Contents Portable Generator Repairwc_bo0112013004gbTOC.fm 25.11 Receptacle Panel Wiring .....................................................................385.12 Rotor Diode Testing ............................................................................385.13 Stator Winding Test .............................................................................395.14 Rotor Winding Test ..............................................................................405.15 Generator Disassembly .......................................................................415.16 Generator Assembly ............................................................................435.17 Troubleshooting ...................................................................................445.18 Periodic Maintenance Schedule ..........................................................455.19 Engine Service ....................................................................................455.20 Storing / Transporting ..........................................................................465.21 Wiring Schematic ................................................................................476. G 3.7A;G/GS 5.6A;GS 8.5V;GS 9.7V 486.1 Theory of Operation – Brush Generators ............................................486.2 Rotor ....................................................................................................496.3 Stator ...................................................................................................496.4 Automatic Voltage Regulator ...............................................................496.5 Choke ..................................................................................................496.6 Bridge Rectifier ....................................................................................506.7 Engine Auto Idle Module (G 3.7A, G 5.6A and GS 5.6A Models) .......516.8 Engine Auto Idle Module (GS 8.5A and GS 9.7A Models) ..................526.9 Voltage Selector Switch (G 3.7A, G 5.6A and GS 5.6A Models) ........526.10 Checking the Voltage Selector Switch Functional Output(G 3.7A, G 5.6A and GS 5.6A Models)................................................536.11 Main Circuit Breaker ............................................................................546.12 Ground Fault Interrupt .........................................................................546.13 Choke Test ..........................................................................................566.14 Engine Speed (G 3.7A, G 5.6A and GS 5.6A Models) ........................576.15 Auto Idle Switch ...................................................................................586.16 Checking Engine Electronic Governor Speed(GS 8.5V and GS 9.7V models) .........................................................596.17 Removing and Installing Electronic Governor(GS 8.5V and GS 9.7V Models) ..........................................................616.18 Receptacle Panel Wiring .....................................................................626.19 Loss of Residual Magnetism in Rotor ..................................................626.20 Diode Bridge ........................................................................................646.21 Stator Windings ...................................................................................656.22 Rotor Windings ....................................................................................676.23 Automatic Voltage Regulator ...............................................................68
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