Wacker Neuson G 2.5A Repair Manual

Also see for G2.5A: Operator's manual Operator's manual

Contents

Wacker Neuson G 2.5A Repair Manual Manual pdf 74 page image

G 3.7A;G/GS 5.6A;GS 8.5V;GS 9.7V Portable Generator Repairwc_tx000208gb.fm 706.25 Generator DisassemblySee Graphic: wc_gr000947 and wc_gr000952Diode Bridge Rectifier6.25.1 Remove the two end cover screws (o) and the end cover (p).6.25.2 Remove the four leads F1, F2, Z2, and Z3 from the bridge rectifier (j)confirming lead markings.6.25.3 Remove the choke/rectifier mounting screw (k).Choke6.25.1 Remove the bottom mounting screw (m) and carefully pull chokeassembly (n) away from stator (i).6.25.2 Disconnect the two leads Z1 & Z3.Fuel Tank and Control Box6.25.1 Remove the fuel tank mounting bolts and tilt the tank to gain access tothe gas line and shut off valve.6.25.2 Close the fuel valve and disconnect the fuel line. Remove the fuel tank.6.25.3 Remove the screws that mount the control panel to the control box,and disconnect the harnesses and ground wire from the control panel.Set the control panel aside.6.25.4 Remove the screws that mount the control box to the generator and setcontrol box aside.Automatic Voltage Regulator (AVR) and Brush AssemblyDisconnect the leads from the AVR (s) and brush holder (r).6.25.1 Remove the mounting screw (q), AVR (s) and brush holder (r).6.25.2 Remove 3 mounting screws (t).6.25.3 If brushes (u) are to be changed, remove the brush terminal plate andwithdraw springs and brushes. New brushes must be seated using amedium grade abrasive cloth.wc_gr000947Z2F1F2Z3Z3F2Z2F1