174117-1CD9 Maintenance9-1HW1483325 32/339 Maintenance9.1 Maintenance for DX200WARNING• Turn OFF the power supply before opening the DX200 doors.Failure to observe this warning may result in electric shock.• To prevent anyone inadvertently turning ON the power supply duringmaintenance, put up a warning sign such as "DO NOT TURN ON THE POWER" atthe primary power supply (knife switch, wiring circuit breaker, etc.) and at theDX200 and related controllers and use accepted lockout/tag out Procedures.Failure to observe this caution may result in electric shock or injury.• After maintenance is completed, carefully check that no tools are left inside theDX200 and that the doors are securely closed.Failure to observe this caution may result in electric shock or injury.6000HCycle36000HCycleSpecifiedpersonal(customer)LisenceServiceCompany(Yaskawa)1 DX200 Front door ● Visually ● ● ●2 DX200 Front door Gasket ● Visually ● ● ●3 Fan inside the DX200 ● Visually ● ● ●4 Duct fan back side of the DX200 ● Visually ● ● ●5 Heat exchanger fan ● Visually ● ● ●6 Emergency stop buttonProgramming Pendant ● Press thebutton after servo poweris turned on ● ● ●7 Enable switch ●check that the enable switchfunctions securely (progarmmingpendant)● ● ●8 Battery ● Visually(progarmming pendant) ● ● ●9 Power supply ● check for the power supplyingvaltage (use a tester) ● ● ●10 Intrinsically satety cable ● Visually ,Manually check for off ,loose connection, or nodisconnection of the connectors pr lead wires ● ● ●11 Power supply cable ● Visually ,Manually check for off ,loose connection, or nodisconnection of the connectors pr lead wires ● ● ●12 Relay Barrier(inside the painting unit) ● Visuallycheck for exterior damages.Check for massage saying "purge error" on theprogramming pendant window.If the massage is the displayed,refer to the DX200MAINTENANCE MANUAL.If it is not solved, contact your yaskawarepresentative● ●13Isolated Barrier● Visuallycheck for exterior damages.Check for massage saying "purge error" on theprogramming pendant window.If the massage is the displayed,refer to the DX200MAINTENANCE MANUAL.If it is not solved, contact your yaskawarepresentative● ●14purge control boardJARCR-YIS21(inside the painting unit)● Visuallycheck for exterior damages.Check for massage saying "purge error" on theprogramming pendant window.If the massage is the displayed,refer to the DX200MAINTENANCE MANUAL.If it is not solved, contact your yaskawarepresentative● ●15encoder separation board note.1)JARCR-YIS22(back side inner painting unit)● ● Visuallycheck for exterior damages.Check for massage saying "purge error" on theprogramming pendant window.If the massage is the displayed,refer to the DX200MAINTENANCE MANUAL.If it is not solved, contact your yaskawarepresentative● ●16encoder separation board note.1)JARCR-YIS23(back side inner painting unit)● ● Visuallycheck for exterior damages.Check for massage saying "purge error" on theprogramming pendant window.If the massage is the displayed,refer to the DX200MAINTENANCE MANUAL.If it is not solved, contact your yaskawarepresentative● ●Note.1:Even if the encoder separating board is functioning normally,it is recommended to replace it in 36000H cycle.ITEMSchduleMethod OperationInspectionRefar to theDX200 MAINTENANCE MANUAL