Series 3 Technician’s Installation and Service Training ManualCommercial Operator Standard Mounting on a solid torsion shaftSeries 3 Commercial Operator Standard Mounting on a solid torsion shaftZAP Series 3Simply LogicalZAP Controls100 Waterloo Blvd. Anglesey Business Park, Littleworth Road, Cannock, Staffordshire, EnglandUK Contact 011-44-154-387-9444 sales@zap-uk.comUSA Contact 931-510-4432 sales@zap-america.comUSA Tech Support 931-510-4432 via telephone or textOnline www.zap-uk.comMaterials NeededAppropriate operator for door size. (See Brochure)Tools required3mm Allen Key, 10mm Wrench, drill, 1/4” Drill bit,Appropriate mounting fasteners.Fully read all instructions provided with the operator.Remove and separate all contents from the box.It is important to follow the steps in order to preventmisalignment of the operator.Locate the torque arm, torque arm bolt and spacer.Attach the torque arm and spacer to the operatorinto a position that you consider the approximatedistance to an open bolt hole on the track assembly.(Figure A)Slide the operator on the shaft and into position.(Figure B) and check that the positioning of thetorque arm is correct. (Figure C)If necessary, slide the operator off the shaft andadjust the position of the torque arm. Repositionoperator back onto shaft. Note-the torque armshould always be positioned in a horizontal manner,never vertically. (Figure D)Secure the torque arm to the track assembly throughan existing bolt hole using either the providedfastener or one of suitable size to accommodate yourneeds. Tighten the bolt securely into place.(Figure E)Tighten the bolt on the back of the operator holdingthe torque arm to the operator.Using the provided key stock (feather key). Insert itfully into the keyway. (Figure F)Tighten the set screw securely into place beingcareful not to over tighten. (Figure G)Tighten the lock nut on the set screw. Repeatprocess for second set screw. (Figure H)Locate the second set screw on the pulley and repeatthe processes for tightening the set screw and locknut. (Figure G & H)To prevent accidental loss of key stock (feather key)should the set screws accidentally back out, Useelectrical tape to wrap the key stock (feather key).(Figure I)Figure CFigure BFigure DFigure EFigure FFigure GFigure AFigure HFigure ISeries 3 Technician’s Installation and Service Training ManualCommercial Operator Standard Mounting on a solid torsion shaft6
