ABB IRB 2400 manuals
IRB 2400
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- How to read the product manual
- Product documentation, M2000/M2000A
- Product documentation, IRC5
- Safety
- Protective stop and emergency stop
- Safety actions
- Emergency release of the robot axes
- Make sure that the main power has been switched off
- Safety risks
- Moving robots are potentially lethal
- First test run may cause injury or damage
- Work inside the working range of the robot
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- The unit is sensitive to ESD
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Brake testing
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation and commissioning
- Unpacking
- Working range
- Risk of tipping/stability
- On-site installation
- Manually releasing the brakes
- Orienting and securing the robot
- Mounting the robot in suspended position
- Loads fitted to the robot, stopping time and braking distances
- Signal lamp (option)
- Setting the system parameters for a suspended or tilted robot
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Mechanically restricting the working range of axis 2
- Installation of limit switch, axis 3
- Electrical connections
- Robot cabling and connection points
- Start of robot in cold environments
- Maintenance
- Maintenance schedule
- Inspection activities
- Inspecting Signal lamp (option)
- Changing activities
- Oil change, gearbox axes 5-6 (wrist unit)
- Replacement of SMB battery
- Cleaning activities
- Service Information System, M2000
- Description of Service Information System (SIS)
- SIS system parameters
- Setting the SIS parameters
- Reading the SIS output logs
- Exporting the SIS data
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Cut the paint or surface on the robot before replacing parts
- The brake release buttons may be jammed after service work
- Complete robot
- Replacement of cable harness, axes 4-6
- Upper arm
- Replacement of wrist IRB 2400L
- Replacement of complete upper arm
- Lower arm
- Replacement of tie rod
- Frame and base
- Replacement of brake release unit
- Replacement of parallel arm
- Motors
- Replacement of motor, axis 2
- Replacement of motor, axis 3
- Replacement of motors, axes 4-6, IRB 2400L
- Replacement of motors, axes 4-6, IRB 2400/10/16
- Gearboxes
- Replacement of drive shaft unit, IRB 2400L
- Calibration information
- Calibration methods
- Synchronization marks and synchronization position for axes
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the synchronization position
- Product manual - IRB
- Decommissioning
- Scrapping of robot
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard tools
- Special tools
- Lifting equipment and lifting instructions
- Spare part lists
- Circuit diagram
- Index
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