Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- General safety in operation
- Quick installation and commissioning flowchart
- Terms and abbreviations
- Related documents
- Layout
- Frame size R3
- Frame R4...R8
- Overview of power and control connections
- External control connecting terminal, Frame size R0...R2
- External control connecting terminal, Frame size R3...R5
- External control connection terminals, frames R6...R8
- Control panel
- Type designation label
- Locations of the labels on the drive
- Type designation key
- Checking the installation site
- Required tools
- Unpacking and examining delivery, frames R3...R4
- Unpacking and examining delivery, frames R5
- Unpacking and examining delivery, frames R6...R8
- Installing the drive
- Installing the drive vertically, frame size R3...R4
- Installing the drive vertically, frames size R5...R8
- Installing the drive vertically side by side
- Other regions
- Alternative power cable types
- Recommended power cable types
- Conduit
- Signals in separate cables
- Separate control cable ducts
- Protecting the motor and motor cable in short-circuits
- Implementing the Safe torque off function
- Switching the motor power supply from drive to direct-on-line
- Switching the motor power supply from direct-on-line to drive
- Input power cable
- Checking the compatibility with IT (ungrounded) and corner-grounded TN systems
- Frames R0...R3
- Frames R4...R8
- Connecting the power cables
- Connection procedure, frames R0...R2
- electrical installation
- Finalization
- Motor cable
- Notes
- Connection procedure, frames R5...R8
- Notes for frame R8
- DC connection
- Default control connections for the ABB standard macro
- PNP configuration for digital inputs
- Connection for obtaining 0...10 V from analog output 2 (AO2)
- DI5 as frequency input
- Safe torque off (X4)
- R0...R2
- R3...R5
- R6...R8
- Option slot 1 (fieldbus adapter modules)
- Reinstalling covers, frame size R3, R4
- Recommended annual maintenance actions by the user
- Heatsink
- Replacing the cooling fan, frames size R0...R4
- Replacing the main cooling fan, frames size R6...R8
- Replacing the auxiliary cooling fan, frames R6...R8
- Capacitors
- LEDs
- Definitions
- Sizing
- Switching frequency derating
- Fuses (IEC)
- gG fuses
- gR fuses
- Circuit breakers
- Dimensions, weights and free space requirements
- Thermal losses, cooling data and noise
- Terminal and lead-through data for the power cables
- Terminal and lead-through data for the control cables
- Electrical power network specification
- EMC compatibility and motor cable length
- Brake resistor connection data for frames R0...R3
- Auxiliary circuit power consumption
- Degree of protection
- Materials
- CE marking
- Compliance with the EN 61800-3:2004 + A1:2012
- Category C3
- Frame R0, IP20
- Frame R1, IP20
- Frame R3, IP20
- Frame R5, IP20
- Frame R6, IP20
- Frame R7, IP20
- Frame R8, IP20
- Selecting and routing the brake resistor cables
- Placing the brake resistor
- Mechanical installation
- Resistor braking, frames R4...R8
- What this chapter contains
- Compliance with the European Machinery Directive
- Connection principle (R0...R2)
- Connection principle (R3-R8)
- Activation switch
- Grounding of protective shields
- Acceptance test reports
- Maintenance
- Safety data
- Abbreviations
- Declaration of conformity
- Description, installation and technical data of the FOCH filters
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1. Remove the front cover as follows:• Loosen the retaining screw with a screwdriver (1a).• Push the front cover upward to uncouple top buckle (1b), and lift the coverfrom the bottom outwards (1c).Warning! If the drive will be connected on an IT (ungrounded) system, makesure you have disconnected the EMC Filter and Varistor (VAR). See page 71.Motor cable2. Prepare the ends of the cable as illustrated in the figure. Two different motor cabletypes are shown in the figures 2a and 2b.Note: The bare shield will be grounded 360 degrees.2a1C 1b2aPEPE2bWARNING!If the drive will be connected on an IT (ungrounded) system, make sure youhave disconnected the EMC Filter and Varistor (VAR). See EMCfilter (page 63).Motor cable2. Prepare the ends of the cable as illustrated in the figure. Two different motor cable typesare shown in the figures 2a and 2b.Note:The bare shield will be grounded 360 degrees.1. Remove the front cover as follows:• Loosen the retaining screw with a screwdriver (1a).• Lift the cover from the bottom outwards (1b).Warning! If the drive is connected on an IT (ungrounded) system, make surethat the EMC Filter and Varistor (VAR) is disconnected. See page 71.Motor cable2. Prepare the ends of the cable as illustrated in the figure. Two different motor cabletypes are shown in the figures (2a.and 2b).Note: The bare shield will be grounded 360 degrees.1a1b2aPEPE2b1. Remove the front cover as follows:• Loosen the retaining screw with a screwdriver (1a).• Lift the cover from the bottom outwards (1b).Warning! If the drive is connected on an IT (ungrounded) system, make surethat the EMC Filter and Varistor (VAR) is disconnected. See page 71.Motor cable2. Prepare the ends of the cable as illustrated in the figure. Two different motor cabletypes are shown in the figures (2a.and 2b).Note: The bare shield will be grounded 360 degrees.1a1b2aPEPE2b3. Connect the motor cable as follows:If the power cable is temporarily removed from the grounding shelf, connect the motor andinput power cables except the 360 degree grounding, and then reinstall the grounding shelf.• Ground the shield 360 degrees by tightening the clamp of the power cable groundingshelf onto the stripped part of the cable (4a).• Connect the twisted shield of the cable to the grounding terminal (4b).• Connect the phase conductors of the cable to the T1/U, T2/V and T3/W terminals.72 Electrical installation
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