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ACS800-07
ABB ACS800-U7 Hardware Manual
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ABB ACS800-U7 Hardware Manual
Also see for ACS800-07:
Hardware manual
Hardware manual
Manual
Table of content
Contents
List of related manuals
What this chapter contains
Installation and maintenance work
Grounding
Mechanical installation and maintenance
Operation
Permanent magnet synchronous motor
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Contents
Installation and commissioning flowchart
Terms and abbreviations
Type designation key
Main circuit and control
Diagram
Printed circuit boards
Before installation
Cooling air flow
Fastening the cabinet to the floor and wall (non-marine units)
Fastening the cabinet with the outside brackets
Fastening the cabinet through the holes inside the cabinet
Fastening the cabinet to the floor and roof/wall (marine units)
Electric welding
Protecting the motor insulation and bearings
Requirements table
Additional requirements for explosion-safe (EX) motors
Additional requirements for non-ABB high-output and IP23 motors
Additional data for calculating the rise time and the peak line-to-line voltage
Thermal overload and short-circuit protection
Protection against short-circuit inside the drive or in the supply cable
Ground fault protection
Prevention of unexpected start-up
Safe torque off (STO)
Selecting the power cables
Alternative power cable types
Additional US requirements
Equipment connected to the motor cable
Protecting the relay output contacts and attenuating disturbances in case of inductive loads
Selecting the control cables
Connection of a motor temperature sensor to the drive I/O
Control cable ducts
Electrical installation
Brake resistor assembly
Example wiring diagram
Power cable connection diagram
Connecting the power cables
Additional instructions for frame size R6
Connecting the control cables
Routing the cables (frame sizes R7 and R8)
degrees EMC grounding at the cable entry
Special for top entry
Connecting the cables to the I/O terminals
Settings of the cooling fan transformer
Pulse encoder module cabling
Layout drawing of factory installed optional equipment
Frame size R7 and R8
Note on external power supply
External control connections (non-US)
External control connections (US)
RMIO board specifications
Relay outputs
Start-up procedure
Required tools for maintenance
Cabinet layout
Frame sizes R7 and R8 without du/dt filter
Frame sizes R7 and R8 with du/dt filter
Designations
Layout of the drive module
Checking and replacing the air filters
Replacing the drive module fan (R5 and R6)
Replacing the drive module fan (R7)
Replacing the drive module fan (R8)
Replacing the cabinet fans (R5 and R6)
Replacing the cabinet fans (frame size R8 only)
Replacing the IP54 (UL type 12) fan in frame size R6 (option +B055 and +B059)
Replacing the IP54 (UL type 12) fan in frame sizes R7 and R8 (option +B055 and +B059)
Capacitors
Replacing the capacitor pack (R8)
Replacing the drive module (R5 and R6)
Replacing the drive module (R7 and R8)
LEDs
Symbols
Fuses
Notes concerning the fuse tables
Ultrarapid (aR) fuses
Optional gG fuses
Quick guide for selecting between gG and aR fuses
Cable types
Cable entries
NEMA data
Free space around the unit
Input power connection
Cooling
Materials
CE marking
Second environment (drive of category C3)
C-tick" marking
UL/CSA markings
Dimensional drawings
Frame sizes R5 and R6
Frame sizes R7 and R8
IP54 and IP54R units of frame sizes R7 and R8
Optional brake chopper and resistor(s)
Resistor installation and wiring
Protection of frame sizes R6, R7 and R8
Product and service inquiries
Maintenance
89
Cabinet layout
Cabinet layout stickers are shown below. The symbols are described under
Designations
.
Frame sizes R5 and R6
The options included are marked with x at the factory.
IP54 ROOF
OPTION 1
OPTION 2
OPTION 3
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This manual is suitable for:
ACS800-07
ACS800-U7
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