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ABB ACS880-37 Hardware Manual

Also see for ACS880-37: Firmware manualElectrical planning instructionsUser manualUser manualManual

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Contents
  1. EFFECTIVE: 2017
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Contents of this chapter
  13. General safety in installation, start-up and maintenance
  14. Electrical safety in installation, start-up and maintenance
  15. Additional instructions and notes
  16. Grounding
  17. Additional instructions for permanent magnet motor drives
  18. Related documents
  19. Quick installation, commissioning and operation flowchart
  20. Terms and abbreviations
  21. Safety data (SIL, PL)
  22. AC voltage and current waveforms
  23. Overview circuit diagram of the drive
  24. Cabinet line-up and layout examples
  25. Frame 2×R8i + 2×R8i
  26. Frame 3×R8i + 3×R8i (with main breaker)
  27. Auxiliary control cubicle (ACU) layout
  28. Overview of power and control connections
  29. Door switches and lights
  30. Main disconnecting device [Q1.1]
  31. Control panel
  32. Descriptions of options
  33. Marine construction (option +C121)
  34. Resistor braking (options +D150 and +D151)
  35. Output for motor space heater (option +G313)
  36. Additional wire markings
  37. Common output terminal (option +H366)
  38. L505, +2L505, +L513, +2L513
  39. Thermal protection with Pt100 relays (options +nL506 and +nL514)
  40. Starter for auxiliary motor fan (options +M602...+M610)
  41. Type designation label
  42. Type designation key
  43. Necessary tools
  44. Moving and unpacking the drive
  45. Lifting the crate with a crane
  46. Moving the crate with a forklift
  47. Removing the transport package
  48. Moving the cabinet on rollers
  49. Final placement of the cabinet
  50. Fastening the cabinet to the floor and wall or roof (non-marine units)
  51. Fastening methods
  52. Fastening the cabinet to the floor and roof/wall (marine units, +C121)
  53. Joining shipping splits together
  54. Miscellaneous
  55. Air outlet duct on the cabinet roof (option +C130)
  56. Arc welding
  57. Examining the compatibility of the motor and drive
  58. Requirements table
  59. Additional requirements for explosion-safe (EX) motors
  60. Additional requirements for braking applications
  61. Additional data for calculating the rise time and the peak line-to-line voltage
  62. Selecting the power cables
  63. Typical cable sizes
  64. Output (motor) cable sizes
  65. Alternative power cable types
  66. Motor cable shield
  67. Planning the braking system
  68. Separate control cable ducts
  69. Implementing thermal overload and short-circuit protection
  70. Residual current device compatibility
  71. Declaration of Conformity
  72. Using power factor compensation capacitors with the drive
  73. Connecting a motor temperature sensor to the drive I/O
  74. Drive I/O, I/O extension and encoder interface modules
  75. Motor and motor cable
  76. T21 and T101 tap settings (400...500 V units)
  77. T111 tap settings
  78. Connecting the control cables
  79. Routing the control cables inside the cabinet
  80. Connecting a 230/115 V AC auxiliary voltage supply (UPS, option +G307)
  81. Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513, +2L513)
  82. Wiring the Pt100 relays (option +nL506)
  83. Wiring the Pt100 relays (option +nL514)
  84. Powering the heating and lighting equipment (options +G300, +G301 and +G313
  85. Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
  86. Connection diagram (without option +H366)
  87. Connection diagram (with option +H366)
  88. Procedure
  89. Removing and reinstalling the fan carriage of an inverter module
  90. Connecting the motor cables
  91. Re-installing the fan carriage of an inverter module
  92. Connecting the motor cables (units with common motor terminal cubicle or sine filter)
  93. Connecting an external brake resistor assembly
  94. Connecting the input power cables
  95. Connecting a PC
  96. Panel bus (Control of several drives from one control panel)
  97. Installing option modules
  98. Mechanical installation of an FSO-xx safety functions module
  99. Wiring of option modules
  100. What this chapter contains
  101. Control unit layout and connections
  102. Default I/O diagram of the inverter control unit [A41]
  103. External power supply for the control unit (XPOW)
  104. AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input
  105. Safe torque off (XSTO, XSTO OUT)
  106. Control unit connector data
  107. Checks/Settings with no voltage connected
  108. Setting up the supply unit parameters
  109. Maintenance intervals
  110. Cabinet
  111. Cleaning the door air inlets (IP54)
  112. Power connections and quick connectors
  113. Fans
  114. Replacing the fan(s) in the incoming cubicle
  115. Replacing a roof fan (IP54/UL type 12)
  116. Replacing a supply or inverter module cooling fan
  117. Replacing the circuit board compartment fan (frame R8i)
  118. Replacing the fan of the LCL filter (BLCL-1x-x)
  119. Replacing the fan of the LCL filter (BLCL-2x-x)
  120. Supply and inverter modules
  121. Reduced run
  122. Returning the module
  123. LCL filter
  124. Capacitors
  125. Fuses
  126. Control units
  127. Control unit battery
  128. Definitions
  129. Derating
  130. Switching frequency derating
  131. Frame sizes and power module types
  132. DC fuses
  133. Fuses on CVAR varistor board
  134. Cooling data, noise
  135. Sine output filter data
  136. Electrical power network specification
  137. Control unit connection data
  138. Materials
  139. Applicable standards
  140. Compliance with EN 61800-3:2004
  141. Category C4
  142. RCM marking
  143. Insulation supports
  144. Cabinet line-up dimensions
  145. ACS880-37-1110A-3, -1010A-5, -1110A-5, -0660A-7, -0770A-7, -0950A-7, -1130A
  146. R8i + 3×R8i
  147. R8i + 4×R8i
  148. Weights
  149. Dimension drawing examples
  150. Frame 1×R8i + 1×R8i, top cable entry/exit (+H351+H353)
  151. Frame 1×R8i + 1×R8i with brake choppers and resistors (+D150+D151)
  152. Frame 1×R8i + 1×R8i with sine output filter (+E206)
  153. Frame 2×R8i + 2×R8i (eg. ACS880-37-1110A-3), IP22
  154. Frame 2×R8i + 2×R8i (eg. ACS880-37-1210A-3), IP54
  155. H359), 1/2
  156. H359), 2/2
  157. H351+H353), 1/2
  158. H351+H353), 2/2
  159. Frame 3×R8i + 3×R8i, 1/2
  160. Frame 3×R8i + 3×R8i, 2/2
  161. Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 1/2
  162. Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 2/2
  163. Dimensions of empty cubicles (options +C199, +C200, +C201)
  164. IP54
  165. Location and size of input terminals
  166. Frame 2×R8i + 2×R8i with main switch/disconnector (400 mm), top cable entry
  167. Frame 2×R8i + 2×R8i with main switch/disconnector (600 mm), top cable entry
  168. Units with main breaker (600 mm), bottom cable entry
  169. Location and size of output terminals (units without common motor terminal cubicle)
  170. Inverter module cubicle with two R8i modules, top cable exit
  171. Inverter module cubicle with three R8i modules, top cable exit
  172. Sine filter (+E206) cubicle, 1000 mm, top cable exit
  173. Location and size of output terminals (units with common motor terminal cubicle)
  174. Cubicle width 300 mm (double-busbar version), bottom cable exit
  175. Cubicle width 300 mm (double-busbar version), top cable exit
  176. Cubicle width 400 mm, top cable exit
  177. Cubicle width 600 mm, top cable exit
  178. Compliance with the European Machinery Directive
  179. Wiring
  180. Frame n×R8i inverter unit (internal power supply)
  181. Multiple inverter units (internal power supply)
  182. Multiple inverter units (external power supply)
  183. Operation principle
  184. Acceptance test procedure
  185. Maintenance
  186. Safety data
  187. Abbreviations
  188. Factory-installed brake choppers and resistors
  189. Technical data
  190. Calculating the maximum braking power (Pbr)
  191. Selecting and routing the cables of a custom resistor
  192. Thermal protection of the resistors
  193. Connection procedure
  194. Product and service inquiries
/ 258
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ACS880-37
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