Contents - EFFECTIVE: 2017
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents of this chapter
- General safety in installation, start-up and maintenance
- Electrical safety in installation, start-up and maintenance
- Additional instructions and notes
- Grounding
- Additional instructions for permanent magnet motor drives
- Related documents
- Quick installation, commissioning and operation flowchart
- Terms and abbreviations
- Safety data (SIL, PL)
- AC voltage and current waveforms
- Overview circuit diagram of the drive
- Cabinet line-up and layout examples
- Frame 2×R8i + 2×R8i
- Frame 3×R8i + 3×R8i (with main breaker)
- Auxiliary control cubicle (ACU) layout
- Overview of power and control connections
- Door switches and lights
- Main disconnecting device [Q1.1]
- Control panel
- Descriptions of options
- Marine construction (option +C121)
- Resistor braking (options +D150 and +D151)
- Output for motor space heater (option +G313)
- Additional wire markings
- Common output terminal (option +H366)
- L505, +2L505, +L513, +2L513
- Thermal protection with Pt100 relays (options +nL506 and +nL514)
- Starter for auxiliary motor fan (options +M602...+M610)
- Type designation label
- Type designation key
- Necessary tools
- Moving and unpacking the drive
- Lifting the crate with a crane
- Moving the crate with a forklift
- Removing the transport package
- Moving the cabinet on rollers
- Final placement of the cabinet
- Fastening the cabinet to the floor and wall or roof (non-marine units)
- Fastening methods
- Fastening the cabinet to the floor and roof/wall (marine units, +C121)
- Joining shipping splits together
- Miscellaneous
- Air outlet duct on the cabinet roof (option +C130)
- Arc welding
- Examining the compatibility of the motor and drive
- Requirements table
- Additional requirements for explosion-safe (EX) motors
- Additional requirements for braking applications
- Additional data for calculating the rise time and the peak line-to-line voltage
- Selecting the power cables
- Typical cable sizes
- Output (motor) cable sizes
- Alternative power cable types
- Motor cable shield
- Planning the braking system
- Separate control cable ducts
- Implementing thermal overload and short-circuit protection
- Residual current device compatibility
- Declaration of Conformity
- Using power factor compensation capacitors with the drive
- Connecting a motor temperature sensor to the drive I/O
- Drive I/O, I/O extension and encoder interface modules
- Motor and motor cable
- T21 and T101 tap settings (400...500 V units)
- T111 tap settings
- Connecting the control cables
- Routing the control cables inside the cabinet
- Connecting a 230/115 V AC auxiliary voltage supply (UPS, option +G307)
- Wiring the PTC thermistor relay(s) (options +L505, +2L505, +L513, +2L513)
- Wiring the Pt100 relays (option +nL506)
- Wiring the Pt100 relays (option +nL514)
- Powering the heating and lighting equipment (options +G300, +G301 and +G313
- Wiring ground fault monitoring for IT ungrounded systems (option +Q954)
- Connection diagram (without option +H366)
- Connection diagram (with option +H366)
- Procedure
- Removing and reinstalling the fan carriage of an inverter module
- Connecting the motor cables
- Re-installing the fan carriage of an inverter module
- Connecting the motor cables (units with common motor terminal cubicle or sine filter)
- Connecting an external brake resistor assembly
- Connecting the input power cables
- Connecting a PC
- Panel bus (Control of several drives from one control panel)
- Installing option modules
- Mechanical installation of an FSO-xx safety functions module
- Wiring of option modules
- What this chapter contains
- Control unit layout and connections
- Default I/O diagram of the inverter control unit [A41]
- External power supply for the control unit (XPOW)
- AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input
- Safe torque off (XSTO, XSTO OUT)
- Control unit connector data
- Checks/Settings with no voltage connected
- Setting up the supply unit parameters
- Maintenance intervals
- Cabinet
- Cleaning the door air inlets (IP54)
- Power connections and quick connectors
- Fans
- Replacing the fan(s) in the incoming cubicle
- Replacing a roof fan (IP54/UL type 12)
- Replacing a supply or inverter module cooling fan
- Replacing the circuit board compartment fan (frame R8i)
- Replacing the fan of the LCL filter (BLCL-1x-x)
- Replacing the fan of the LCL filter (BLCL-2x-x)
- Supply and inverter modules
- Reduced run
- Returning the module
- LCL filter
- Capacitors
- Fuses
- Control units
- Control unit battery
- Definitions
- Derating
- Switching frequency derating
- Frame sizes and power module types
- DC fuses
- Fuses on CVAR varistor board
- Cooling data, noise
- Sine output filter data
- Electrical power network specification
- Control unit connection data
- Materials
- Applicable standards
- Compliance with EN 61800-3:2004
- Category C4
- RCM marking
- Insulation supports
- Cabinet line-up dimensions
- ACS880-37-1110A-3, -1010A-5, -1110A-5, -0660A-7, -0770A-7, -0950A-7, -1130A
- R8i + 3×R8i
- R8i + 4×R8i
- Weights
- Dimension drawing examples
- Frame 1×R8i + 1×R8i, top cable entry/exit (+H351+H353)
- Frame 1×R8i + 1×R8i with brake choppers and resistors (+D150+D151)
- Frame 1×R8i + 1×R8i with sine output filter (+E206)
- Frame 2×R8i + 2×R8i (eg. ACS880-37-1110A-3), IP22
- Frame 2×R8i + 2×R8i (eg. ACS880-37-1210A-3), IP54
- H359), 1/2
- H359), 2/2
- H351+H353), 1/2
- H351+H353), 2/2
- Frame 3×R8i + 3×R8i, 1/2
- Frame 3×R8i + 3×R8i, 2/2
- Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 1/2
- Frame 3×R8i + 3×R8i with common motor terminal cubicle (+H359), 2/2
- Dimensions of empty cubicles (options +C199, +C200, +C201)
- IP54
- Location and size of input terminals
- Frame 2×R8i + 2×R8i with main switch/disconnector (400 mm), top cable entry
- Frame 2×R8i + 2×R8i with main switch/disconnector (600 mm), top cable entry
- Units with main breaker (600 mm), bottom cable entry
- Location and size of output terminals (units without common motor terminal cubicle)
- Inverter module cubicle with two R8i modules, top cable exit
- Inverter module cubicle with three R8i modules, top cable exit
- Sine filter (+E206) cubicle, 1000 mm, top cable exit
- Location and size of output terminals (units with common motor terminal cubicle)
- Cubicle width 300 mm (double-busbar version), bottom cable exit
- Cubicle width 300 mm (double-busbar version), top cable exit
- Cubicle width 400 mm, top cable exit
- Cubicle width 600 mm, top cable exit
- Compliance with the European Machinery Directive
- Wiring
- Frame n×R8i inverter unit (internal power supply)
- Multiple inverter units (internal power supply)
- Multiple inverter units (external power supply)
- Operation principle
- Acceptance test procedure
- Maintenance
- Safety data
- Abbreviations
- Factory-installed brake choppers and resistors
- Technical data
- Calculating the maximum braking power (Pbr)
- Selecting and routing the cables of a custom resistor
- Thermal protection of the resistors
- Connection procedure
- Product and service inquiries
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9Wiring the Pt100 relays (option +nL514) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106Powering the heating and lighting equipment (options +G300, +G301 and +G313) .107Wiring ground fault monitoring for IT ungrounded systems (option +Q954) . . . . 108Connecting the motor cables (units without common motor terminal cubicle or sine outputfilter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Connection diagram (without option +H366) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Connection diagram (with option +H366) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Removing the inverter module(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111Removing and reinstalling the fan carriage of an inverter module . . . . . . . . . . . . 115Connecting the motor cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Re-installing the fan carriage of an inverter module . . . . . . . . . . . . . . . . . . . . . . 119Re-inserting the inverter module into the cubicle . . . . . . . . . . . . . . . . . . . . . . . . . 119Connecting the motor cables (units with common motor terminal cubicle or sine filter) 120Output busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120Connecting an external brake resistor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121Connecting the input power cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Layout of the input cable connection terminals and lead-throughs . . . . . . . . . . . . . 122Connection procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122Connecting a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125Panel bus (Control of several drives from one control panel) . . . . . . . . . . . . . . . . . . . . 126Installing option modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Mechanical installation of I/O extension, fieldbus adapter and pulse encoder interfacemodules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127Mechanical installation of an FSO-xx safety functions module . . . . . . . . . . . . . . . . 128Wiring of option modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1297. Control units of the driveWhat this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131Control unit layout and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132Default I/O diagram of the inverter control unit [A41] . . . . . . . . . . . . . . . . . . . . . . . . 135External power supply for the control unit (XPOW) . . . . . . . . . . . . . . . . . . . . . . . . . 136DI6 as a PTC sensor input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input . . . . . . . . . . . . . . . . . . 137DIIL input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Drive-to-drive link (XD2D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137Safe torque off (XSTO, XSTO OUT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138FSO-xx safety functions module connection (X12) . . . . . . . . . . . . . . . . . . . . . . . . . 138SDHC memory card slot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138Control unit connector data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1398. Installation checklistContents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
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