ABB IRB 7600 - 500/2.55 Product Manual
Also see for IRB 7600 - 150/3.5: Product manual
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Contents
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882.5.5 Manually releasing the brakes, external brake release unit ..............................922.5.6 Lifting the base plate ...............................................................................932.5.7 Securing the base plate ............................................................................972.5.8 Orienting and securing the robot ................................................................1002.5.9 Fitting equipment on robot .......................................................................1052.5.10 Installation of base spacers (option) ...........................................................1072.5.11 Extended working range, axis 1 (option 561-1) .............................................1082.5.12 Installation of cooling fan for motors, axes 1-3 (option) ...................................1172.5.13 Installation of Foundry Plus Cable guard (option no. 908-1) .............................1182.5.14 Loads ....................................................................................................1192.5.15 Installation of signal lamp (option) ..............................................................1202.6 Restricting the working range ..............................................................................1202.6.1 Introduction ............................................................................................1212.6.2 Mechanically restricting the working range of axis 1 ......................................1232.6.3 Mechanically restricting the working range of axis 2 ......................................1252.6.4 Mechanically restricting the working range of axis 3 ......................................1282.6.5 Installation of position switches (option) ......................................................1402.7 Electrical connections ........................................................................................1402.7.1 Robot cabling and connection points ..........................................................1453 Maintenance1453.1 Introduction ......................................................................................................1463.2 Maintenance schedule and expected life ...............................................................1463.2.1 Specification of maintenance intervals ........................................................1473.2.2 Maintenance schedule .............................................................................1513.2.3 Expected component life .........................................................................1523.3 Inspection activities ..........................................................................................1523.3.1 Inspection, oil level gearbox axis 1 .............................................................1553.3.2 Inspection, oil level gearbox axis 2 .............................................................1583.3.3 Inspection, oil level gearbox axis 3 .............................................................1603.3.4 Inspection, oil level gearbox axis 4 .............................................................1633.3.5 Inspection, oil level, gearbox axis 5 ............................................................1663.3.6 Inspection, oil level gearbox axis 6 .............................................................1693.3.7 Inspection, balancing device .....................................................................1753.3.8 Inspection, cable harness .........................................................................1783.3.9 Inspecting, mechanical stop pin, axis 1 .......................................................1803.3.10 Inspection, mechanical stop, axes 1, 2 and 3 ...............................................1823.3.11 Inspection, damper axes 2-5 ......................................................................1843.3.12 Inspection, position switch axes 1, 2 and 3 ...................................................1883.3.13 Inspection, information labels ....................................................................1913.3.14 Inspection, UL-lamp .................................................................................1933.4 Changing/replacement activities ..........................................................................1933.4.1 Type of lubrication in gearboxes ................................................................1953.4.2 Oil change, gearbox axis 1 ........................................................................1993.4.3 Changing oil, axis-2 gearbox ....................................................................2023.4.4 Changing oil, axis-3 gearbox ....................................................................2053.4.5 Oil change, gearbox, axis 4 .......................................................................2083.4.6 Oil change, gearbox, axis 5 .......................................................................2113.4.7 Oil change, gearbox axis 6 ........................................................................2143.4.8 Replacing the SMB battery ........................................................................2193.5 Lubrication activities .........................................................................................2193.5.1 Cleaning activities ..................................................................................2193.5.1.1 Flushing a contaminated gearbox ...................................................2213.5.1.2 Cleaning, robot ...........................................................................2233.5.2 Lubrication of spherical roller bearing, balancing device .................................2253.6 Service Information System, M2000 ......................................................................2253.6.1 Using the SIS system ...............................................................................2263.6.2 Description of Service Information System (SIS) ...........................................2293.6.3 SIS system parameters ............................................................................6 3HAC022033-001 Revision: M© Copyright 2007-2013 ABB. 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