ABB IRB 7600 - 500/2.55 Product Manual

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Contents

ABB IRB 7600 - 500/2.55 Product Manual Manual pdf 7 page image

2313.6.4 Setting the SIS parameters .......................................................................2333.6.5 Reading the SIS output logs ......................................................................2343.6.6 Exporting the SIS data .............................................................................2354 Repair2354.1 Introduction ......................................................................................................2364.2 General procedures ...........................................................................................2364.2.1 Performing a leak-down test .....................................................................2374.2.2 Mounting instructions for bearings .............................................................2394.2.3 Mounting instructions for seals ..................................................................2414.3 Complete robot .................................................................................................2414.3.1 Replacement of cable harness, axes 1-4 .....................................................2504.3.2 Replacement of cable harness, axes 5-6 ......................................................2534.3.3 Replacement of complete arm system .........................................................2584.4 Upper and lower arm .........................................................................................2584.4.1 Replacing turning disk ..............................................................................2624.4.2 Replacement of complete wrist unit ............................................................2664.4.3 Replacement of complete upper arm ...........................................................2714.4.4 Replacement of complete lower arm ...........................................................2794.4.5 Replacement of lower arm shaft .................................................................2894.5 Frame and base ................................................................................................2894.5.1 Replacing the SMB unit ............................................................................2924.5.2 Replacement of brake release unit .............................................................2984.5.3 Replacing the balancing device ..................................................................3064.5.4 Replacement of spherical roller bearing, balancing device ..............................3114.5.5 Unloading the balancing device using hydraulic press tool ..............................3154.5.6 Restoring the balancing device using a hydraulic press tool ............................3184.6 Motors ............................................................................................................3184.6.1 Replacement of motor, axis 1 ....................................................................3224.6.2 Replacement of motor axis 2 .....................................................................3274.6.3 Replacement of motor, axis 3 ....................................................................3334.6.4 Replacement of motor, axis 4 ....................................................................3384.6.5 Replacement of motor, axis 5 ....................................................................3424.6.6 Replacement of motor, axis 6 ....................................................................3484.7 Gearboxes .......................................................................................................3484.7.1 Replacing the axis 1 gearbox .....................................................................3584.7.2 Replacement of gearbox, axis 2 .................................................................3664.7.3 Replacement of gearbox, axis 3 .................................................................3724.7.4 Replacement of gearbox, axis 4 .................................................................3774.7.5 Replacement of gearbox, axis 5 .................................................................3834.7.6 Replacement of gearbox, axis 6 .................................................................3875 Calibration information3875.1 Introduction .....................................................................................................3885.2 Calibration methods ...........................................................................................3905.3 Calibration scale and correct axis position .............................................................3915.4 Calibration movement directions for all axes ..........................................................3925.5 Updating revolution counters ...............................................................................3965.6 Checking the calibration position ..........................................................................3996 Decommissioning3996.1 Environmental information ..................................................................................4006.2 Decommissioning of balancing device ...................................................................4037 Reference information4037.1 Introduction ......................................................................................................4047.2 Applicable safety standards ................................................................................4067.3 Unit conversion .................................................................................................3HAC022033-001 Revision: M 7© Copyright 2007-2013 ABB. 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