ABH 6100 Series Installation Instructions Manual

Also see for 6100 Series: INSTALLATION RETROFIT

Contents

installation instructions

ABH 6100 Series Installation Instructions Manual Manual pdf 1 page image

DETAIL "A"NOTE:Before mounting push and pullhandles, cam pin must be rotatedtowards side indicated by arrowstamped on the base.4103103 97656100 SERIES RETROFIT FOR 161 PREPINSTALLATIONPATENT No. 6,196,599 & 5,730,478USRC LCLASSIFIEDUc 2014 ABH Mfg., Inc.printed in USAwww.abhmfg.comE-mail: abhinfo@abhmfg.comArchitectural Builders Hardware Mfg., Inc.1222 Ardmore Ave., Itasca, IL 60143630.875.9900; FAX 800.9FAXABH (932.9224)ORPAGE 1 OF 2REVISED 09-16-146100-1-07.DWG811CAM SHAFTPUSH CAMAll prep mounting holesto be straight & parallelto one another, this willhelp prevent any bindingof mechanical parts.1 LATCH CAM32INSTALLATION INSTRUCTIONS:1. Door to be machined for standard 161 prep.2. Install latch (Item 1) using either #8 x ¾” FHWS (Item 2) or (2) 8-32 FHMS (Item 3) depending on doormaterial type.3. Take pull side handle assembly (Item 4) and rotate cam pin as shown in Detail “A” above. Place pull sidehandle assembly (Item 4) on pull side of door and slide the cam shaft through the latch cam on the latch.4. On the push side of the door, assemble the push side adapter plate (Item 5) to the sex blots on the pull sidehandle assembly using (2) 10-32 x ¾” FHMS (Item 6). Test pull handle for free movement of the latch boltbefore installing push side handle assembly. If latch bolt does not extend or retract freely because of anytype of binding, loosen screws (Item 6) to align adjustment of base assemblies and retighten screws one at atime while checking for proper latch retraction.5. Take push side handle assembly (Item 7) and rotate cam pin as shown in Detail “A” above. Assemble thepush handle assembly (Item 7) onto the push side adapter plate (Item 5) using (4) #10 star washers (Item 8)and (4) 10-32 x ¼” Truss Head MS (Item 9) and engage push cam onto the pull side cam shaft.6. Test both handles for free movement of the latch bolt before tightening all screws. If latch bolt does notextend or retract freely because of any type of binding, loosen screws (Item 6) to align adjustment of baseassemblies and retighten screws one at a time while checking for proper latch retraction.7. To prevent the handle assemblies from possible twisting, which in turn can cause binding, determine whichstaking screw hole will be used for the push and the pull side handle assemblies (the staking screw installs onthe staking screw hole location opposite the direction the handle is mounted). Depending on door material,prep for (1) staking screw on each side by either spotting for #10 wood screws (Item 11) or drill and tap for12-24 machine screws (Item 12).8. Install covers (Item 10) using (2) 8-32 x 3/8” FHMS (Item 3).1 1 Backset Latch2 2 #8 x ¾” Phillips FHWS3 6 8-32 x 3/8” Phillips U/C FHMS4 1 Pull Side Handle Assembly (w/Adapter Plate & Sex Bolts)5 1 Push Side Adapter Plate6 2 10-32 x ¾” Phillips U/C FHMS7 1 Push Side Handle Assembly8 4 #10 Star Washer9 4 10-32 x ¼” Phillips Truss Hd MS10 2 Cover11 2 #10 x 1” Phillips Pan Hd WS (Staking Screw)12 2 12-24 x 1” Phillips Pan Hd MS (Staking Screw)QTY PART DESCRIPTIONITEM1112OR12ORSTAKINGTHRUHOLESTAKINGTHRUHOLE6100

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