Eaton CROUSE-HINDS Series Installation & Maintenance Information

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replacement parts

Eaton CROUSE-HINDS Series Installation & Maintenance Information Manual pdf 5 page image

MAINTENANCE GENERAL1. Perform visual, electrical and mechanical inspections on a regular basis.The environment and frequency of use should determine this. However,it is recommended that checks be made at least once a year. Werecommend an Electrical Preventive Maintenance Program as describedin the National Fire Protection Association Bulletin NFPA No. 70B:Recommended Practice For Electrical Equipment Maintenance (www.nfpa.org).2. The lens should be cleaned periodically to ensure continued lightingperformance. To clean, wipe the lens with a clean, damp cloth. If this isnot sufficient, use a mild soap or a liquid cleaner such as Collinite NCF orDuco #7. Do not use an abrasive, strong alkaline, or acid cleaner. Damagemay result.3. Visually check for undue heating evidenced by discoloration of wires orother components, damaged parts or leakage evidenced by water orcorrosion in the interior. Replace all worn, damaged or malfunctioningcomponents, and clean gasket seals before putting the luminaire back intoservice.4. Electrically check to make sure that all connections are clean and tight.Mechanically check that all parts are properly assembled.5. Check and re-torque all mounting hardware.6. To prevent heat build-up, remove dust from the LED housing using a softbrush or air pressure.DRIVER REPLACEMENT INSTRUCTIONS1. Based on the electrical ratings marked on the luminaire housing, oneof the following LED driver replacement kits by Eaton’s Crouse-Hindsis suitable. Check and verify which particular driver is provided basedon the catalog number, and order the exact replacement driver kit fromEaton’s Crouse-Hinds. Prior to installation, ensure the same modelnumber, voltage and amperage ratings for replacement match the originaldriver ratings that came with the fixture.2. Be sure to de-energize the luminaire before performing any maintenance.3. Driver replacement requires removal of the driver cover (see Figure 13).4. Open the threaded wiring access cap (see Figure 8) and allow the cap tohang by the lanyard.5. Disconnect the input wires (line in, neutral and ground).6. Disconnect the conduit or fittings from the driver cover entries.7. Remove the ten (10) socket head cap screws and lock washers from thedriver cover using a 5mm hex wrench or bit.8. Ensure all driver cover screws have been removed.9. Remove the driver cover.10. Disconnect the input and output leads of the old driver (see Figure 13).11. Remove the two (2) screws that secure the driver; remove the old driver.12. Replace with new driver supplied by Eaton’s Crouse-Hinds.13. Reconnect output wires per wiring diagram. Ensure that the positive (+)and negative (-) leads of the drivers are connected per the wiring diagram.14. Re-install the new driver into the luminaire, ensuring that the driver is indirect contact with the luminaire housing and no wires are being pinchedbetween the driver and the housing. Secure with two (2) screws andtighten to 5 in.-lbs. (0.6 N-m).15. Ensure that output wires to LED boards are tied neatly next to the driverand the input and dimming wire leads are tied neatly together (see Figure13).16. Reinstall the driver cover, ensuring no wires are being pinched betweenthe driver cover and the luminaire housing.17. Re-install the ten (10) socket head cap screws and lock washers from thedriver cover using a 5mm hex wrench or bit.18. Replace any damaged or missing cover screws. Use only alloy steel M6-1.5 x 20mm screws.19. Tighten cover screws in a criss-cross pattern and torque to 45 in.-lbs.20. Reconnect the conduit or fittings to the driver cover entries.21. Reconnect input wires per wiring diagrams.22. Re-install threaded access cap (see “Wiring the Lighting Fixture”).PAINT SHIELD INSTALLATION INSTRUCTIONSZPL PS2 and ZPL PS4 accessories are paint shields that can be installed by thecustomer over the lens of the XPL to minimize paint overspray accumulation onthe light emitting surface.1. Ensure all previous installation steps have been followed.2. Locate the shield over the light emitting surface with the open portionfacing the luminaire (see Figure 14).3. Hook one side of the shield over the flange on one side of the luminairehousing.4. Push on the opposite side of the paint shield to snap it over the flange onthe luminaire housing.REPLACEMENT PARTSEaton’s Crouse-Hinds series linear LED fixtures are designed to provide yearsof reliable lighting performance. However, should the need for replacementparts arise, they are available through your authorized Eaton’s Crouse-Hindsdistributor. Assistance may also be obtained through your local Eaton’s Crouse-Hinds representative or the Eaton’s Crouse-Hinds Sales Service Department,1201 Wolf Street, Syracuse, New York 13208, Phone 866-764-5454.Driver ModelNumber Catalog Number CompatibleFixtureElectrical Ratings Marked OnLuminaire HousingV HzPS2565-Y-501 ZPL .5A UNV1DRIVER KIT XPL2/UNV1100-277 VAC 50/60108-250 VDC 50/60PS2569-Y-501 ZPL .5A UNV34DRIVER KIT XPL2/UNV34 347-480 VAC 50/60PS2565-Y-102 ZPL 1A UNV1DRIVER KIT XPL4/UNV1100-277 VAC 50/60108-250 VDC 50/60PS2569-Y-102 ZPL 1A UNV34DRIVER KIT XPL4/UNV34 347-480 VAC 50/60Figure 12Figure 13All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are notguaranteed. In accordance with Eaton’s Crouse-Hinds Division’s “Terms and Conditions of Sale,” and since conditions of use are outside our control, the purchaser should determinethe suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith.Eaton’s Crouse-Hinds Division IF 17901201 Wolf Street Syracuse, NY 13208 • U.S.A. Revision 2Copyright© 2015 Revised 12/15Supercedes 08/15Paint ShieldFigure 14