Eaton Power Xpert Plus 1 Installation And Operation Manual Manual pdf 3 page image
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Eaton Power Xpert Plus 1 Installation And Operation Manual

Also see for Power Xpert 9395: Installation and operation manualInstallation and operation manualInstallation and operation manualInstallation and operation manualInstallation and operation manual

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Contents
  1. important safety instructions
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Introduction
  9. Control Panel
  10. Maintenance Bypass Module
  11. Input Output Module Configuration
  12. Battery System
  13. Using This Manual
  14. Symbols, Controls, and Indicators
  15. For More Information
  16. Safety Warnings
  17. UPS Installation Plan and Unpacking
  18. Figure 3‐1. UPS Cabinet Dimensions (Front View)
  19. Figure 3‐2. UPS Cabinet Dimensions (Right Side View)
  20. Figure 3‐4. UPS Cabinet Dimensions (Bottom View)
  21. Figure 3‐6. UPS Cabinet Center of Gravity
  22. UPS System Power Wiring Preparation
  23. UPS System Interface Wiring Preparation
  24. Distributed Bypass Power Wiring Preparation
  25. Inspecting and Unpacking the UPS Cabinet
  26. UPS System Installation
  27. Figure 4‐1. Removing the Left Side Shipping Bracket
  28. Figure 4‐2. Removing the Right Side Shipping Bracket
  29. Field Installed UPM Installation
  30. Hole Barrel Lug Terminations to Bus Bar Installation
  31. Figure 4‐4. Conduit and Wire Entry Locations
  32. Figure 4‐5. Distributed Bypass Wire Length
  33. Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
  34. Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
  35. Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
  36. Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
  37. Battery Power Wiring
  38. Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
  39. Installing Interface Connections
  40. Figure 4‐13. Interface Terminal Locations
  41. Figure 4‐14. Interface Terminal Detail
  42. Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
  43. TB1 Battery Interface Connections
  44. Figure 4‐17. Typical Battery Interface Connection – Common Battery System
  45. X-Slot Connections
  46. Installing a REPO Switch
  47. Figure 4‐21. Normally-Open REPO Switch Wiring
  48. Figure 4‐22. Normally‐Closed REPO Switch Wiring
  49. Installing Options, Accessories, and Distributed Bypass Control Wiring
  50. Installing Options and Accessories
  51. Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
  52. Installing Distributed Bypass Control Wiring
  53. Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
  54. Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
  55. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
  56. Installing an Optional Remote Monitor Panel II
  57. Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
  58. Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
  59. Installing an Optional Relay Interface Module II
  60. Installing an Optional Supervisory Contact Module II
  61. Figure 5‐10. Supervisory Contact Module II Terminal Location
  62. Figure 5‐11. Supervisory Contact Module II TB2
  63. Accessory Mounting Dimensions
  64. Figure 5‐13. Relay Interface Module II Dimensions
  65. Figure 5‐14. Supervisory Contact Module II Dimensions
  66. Understanding UPS Operation
  67. Single UPS
  68. Figure 6‐2. Path of Current Through the UPS in Online Mode
  69. Energy Saver System Mode
  70. Variable Module Management System
  71. Bypass Mode
  72. Battery Mode
  73. UPS System Oneline Configurations
  74. Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
  75. Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  76. Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
  77. Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  78. Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
  79. Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
  80. Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
  81. Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
  82. Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  83. Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
  84. Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
  85. Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
  86. Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel
  87. Multiple UPS Distributed Bypass System
  88. Online Mode – Distributed Bypass
  89. Bypass Mode – Distributed Bypass
  90. Battery Mode – Distributed Bypass
  91. Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass
  92. Multiple UPS Distributed Bypass System Oneline Configurations
  93. Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
  94. Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
  95. Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
  96. UPS Operating Instructions
  97. Circuit Breakers
  98. Status Indicators
  99. Using the LCD and Pushbuttons
  100. Using the Menu
  101. Display Menu Operation
  102. System Status Screen and Controls
  103. Load Off Screen
  104. Starting the UPS in Bypass Mode
  105. Starting the UPMs
  106. Starting a Single UPM
  107. Transfer from Online to Bypass Mode
  108. Transfer from Bypass to Online Mode
  109. Transfer from Energy Saver to Online Mode
  110. Transfer from High Alert to Online Mode
  111. Transfer from Energy Saver to Bypass Mode
  112. Transfer from High Alert to Bypass Mode
  113. Transfer from High Alert to Energy Saver Mode
  114. Single UPM Shutdown
  115. UPS and Critical Load Shutdown
  116. Using the UPS LOAD OFF Pushbutton or Command
  117. Using the Remote Emergency Power-off Switch
  118. Multiple UPS Distributed Bypass Operation
  119. Starting the Distributed Bypass System in Bypass Mode
  120. Starting the UPS UPMs
  123. Transfer from Online to Energy Saver Mode
  124. Transfer from Online to High Alert Mode
  125. Transfer from Bypass to Energy Saver Mode
  126. Transfer from Bypass to High Alert Mode
  127. Transfer from Energy Saver to High Alert Mode
  128. Transfer from Online to Bypass Mode and Shut Down all UPMs
  129. Single UPM Restart
  130. Single UPS Shutdown using Load Off
  131. Single UPS Shutdown using UPM Shutdown
  132. Single UPS Restart
  134. Charger Control
  136. Communication
  137. eNotify Service
  138. LanSafe Power Management Software
  139. Terminal Mode
  140. Event History Log
  141. Figure 8‐2. Sample Event History Log
  142. Building Alarm Monitoring
  143. Relay Interface Module II
  144. Supervisory Contact Module II
  145. UPS Maintenance
  146. Performing Preventive Maintenance
  147. Figure 9‐1. UPS Filter Locations
  148. PERIODIC Maintenance
  149. BATTERY Maintenance
  150. Product Specifications
  151. UPS Output
Eaton Power Xpert Plus 1 Installation And Operation Manual Manual pdf 3 page image
Power Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual  164201701 Rev 3 www.eaton.com/powerquality iTable of Contents1 Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1 UPS Standard Features 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1.1 Installation Features 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1.2 Control Panel 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1.3 Customer Interface 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1.4 Advanced Battery Management 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1.5 Power Management Software 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Options and Accessories 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.1 Integrated Battery Cabinets 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.2 Field Installed UPM 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.3 Maintenance Bypass Module 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.4 Sync Control 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.5 Single-Feed Kit 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.6 Separate Rectifier Input 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.7 Distributed Bypass System 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.8 Input Output Module Configuration 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.9 Inherent Redundancy 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.10 Energy Saver and High Alert Modes 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2.11 Monitoring and Communication 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3 Battery System 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4 Basic System Configurations 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 Using This Manual 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6 Conventions Used in This Manual 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7 Symbols, Controls, and Indicators 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8 For More Information 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.9 Getting Help 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Safety Warnings 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section I – Installation3 UPS Installation Plan and Unpacking 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1 Creating an Installation Plan 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2 Preparing the Site 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.1 Environmental and Installation Considerations 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.2 UPS System Power Wiring Preparation 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.3 UPS System Interface Wiring Preparation 3-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.4 Distributed Bypass Power Wiring Preparation 3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.3 Inspecting and Unpacking the UPS Cabinet 3-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 UPS System Installation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1 Preliminary Installation Information 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2 Unloading the UPS Cabinet from the Pallet and Mechanical Installation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3 Field Installed UPM Installation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4 Battery System Installation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5 Distributed Bypass Tie Cabinet Installation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.6 Installing UPS External and Battery Power Wiring 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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