Contents - important safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Control Panel
- Maintenance Bypass Module
- Input Output Module Configuration
- Battery System
- Using This Manual
- Symbols, Controls, and Indicators
- For More Information
- Safety Warnings
- UPS Installation Plan and Unpacking
- Figure 3‐1. UPS Cabinet Dimensions (Front View)
- Figure 3‐2. UPS Cabinet Dimensions (Right Side View)
- Figure 3‐4. UPS Cabinet Dimensions (Bottom View)
- Figure 3‐6. UPS Cabinet Center of Gravity
- UPS System Power Wiring Preparation
- UPS System Interface Wiring Preparation
- Distributed Bypass Power Wiring Preparation
- Inspecting and Unpacking the UPS Cabinet
- UPS System Installation
- Figure 4‐1. Removing the Left Side Shipping Bracket
- Figure 4‐2. Removing the Right Side Shipping Bracket
- Field Installed UPM Installation
- Hole Barrel Lug Terminations to Bus Bar Installation
- Figure 4‐4. Conduit and Wire Entry Locations
- Figure 4‐5. Distributed Bypass Wire Length
- Figure 4‐6. UPS Power Terminal Locations – Common Rectifier Feed
- Figure 4‐7. UPS Power Terminal Detail AA – Common Rectifier Feed
- Figure 4‐8. UPS Power Terminal Locations – Separate Rectifier Feed
- Figure 4‐9. UPS Power Terminal Detail AA – Separate Rectifier Feed
- Battery Power Wiring
- Figure 4‐11. UPS Power Terminal Detail BB – Common Battery
- Installing Interface Connections
- Figure 4‐13. Interface Terminal Locations
- Figure 4‐14. Interface Terminal Detail
- Figure 4‐16. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
- TB1 Battery Interface Connections
- Figure 4‐17. Typical Battery Interface Connection – Common Battery System
- X-Slot Connections
- Installing a REPO Switch
- Figure 4‐21. Normally-Open REPO Switch Wiring
- Figure 4‐22. Normally‐Closed REPO Switch Wiring
- Installing Options, Accessories, and Distributed Bypass Control Wiring
- Installing Options and Accessories
- Figure 5‐2. Powerware Hot Sync CAN Bridge Card Connections
- Installing Distributed Bypass Control Wiring
- Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
- Figure 5‐5. Distributed Bypass Pull-Chain Wiring without MOBs
- Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs
- Installing an Optional Remote Monitor Panel II
- Figure 5‐7. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
- Figure 5‐8. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
- Installing an Optional Relay Interface Module II
- Installing an Optional Supervisory Contact Module II
- Figure 5‐10. Supervisory Contact Module II Terminal Location
- Figure 5‐11. Supervisory Contact Module II TB2
- Accessory Mounting Dimensions
- Figure 5‐13. Relay Interface Module II Dimensions
- Figure 5‐14. Supervisory Contact Module II Dimensions
- Understanding UPS Operation
- Single UPS
- Figure 6‐2. Path of Current Through the UPS in Online Mode
- Energy Saver System Mode
- Variable Module Management System
- Bypass Mode
- Battery Mode
- UPS System Oneline Configurations
- Figure 6‐6. UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐7. UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐8. Plus 1 UPS System – Common Rectifier Feed, Common Battery, Dual‐Feed Configuration
- Figure 6‐9. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐10. UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐11. UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐12. Plus 1 UPS System – Common Rectifier Feed, Common Battery, IOM Configuration
- Figure 6‐13. Plus 1 UPS System – Common Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐14. UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐15. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration
- Figure 6‐16. UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐17. Plus 1 UPS System – Separate Rectifier Feed, Separate Battery, IOM Configuration
- Figure 6‐18. Simplified Dual-Feed UPS with Maintenance Bypass Panel
- Multiple UPS Distributed Bypass System
- Online Mode – Distributed Bypass
- Bypass Mode – Distributed Bypass
- Battery Mode – Distributed Bypass
- Figure 6‐21. Path of Current through the UPSs in Battery Mode – Distributed Bypass
- Multiple UPS Distributed Bypass System Oneline Configurations
- Figure 6‐22. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
- Figure 6‐23. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
- Figure 6‐24. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
- UPS Operating Instructions
- Circuit Breakers
- Status Indicators
- Using the LCD and Pushbuttons
- Using the Menu
- Display Menu Operation
- System Status Screen and Controls
- Load Off Screen
- Starting the UPS in Bypass Mode
- Starting the UPMs
- Starting a Single UPM
- Transfer from Online to Bypass Mode
- Transfer from Bypass to Online Mode
- Transfer from Energy Saver to Online Mode
- Transfer from High Alert to Online Mode
- Transfer from Energy Saver to Bypass Mode
- Transfer from High Alert to Bypass Mode
- Transfer from High Alert to Energy Saver Mode
- Single UPM Shutdown
- UPS and Critical Load Shutdown
- Using the UPS LOAD OFF Pushbutton or Command
- Using the Remote Emergency Power-off Switch
- Multiple UPS Distributed Bypass Operation
- Starting the Distributed Bypass System in Bypass Mode
- Starting the UPS UPMs
- Transfer from Online to Energy Saver Mode
- Transfer from Online to High Alert Mode
- Transfer from Bypass to Energy Saver Mode
- Transfer from Bypass to High Alert Mode
- Transfer from Energy Saver to High Alert Mode
- Transfer from Online to Bypass Mode and Shut Down all UPMs
- Single UPM Restart
- Single UPS Shutdown using Load Off
- Single UPS Shutdown using UPM Shutdown
- Single UPS Restart
- Charger Control
- Communication
- eNotify Service
- LanSafe Power Management Software
- Terminal Mode
- Event History Log
- Figure 8‐2. Sample Event History Log
- Building Alarm Monitoring
- Relay Interface Module II
- Supervisory Contact Module II
- UPS Maintenance
- Performing Preventive Maintenance
- Figure 9‐1. UPS Filter Locations
- PERIODIC Maintenance
- BATTERY Maintenance
- Product Specifications
- UPS Output
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TABLE OF CONTENTSPower Xpert 9395 UPS (450–550 kVA) Installation and Operation Manual 164201701 Rev 3 www.eaton.com/powerquality iii7.3 Single UPS Operation 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.1 Starting the UPS in Online Mode 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.2 Starting the UPS in Bypass Mode 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.3 Starting the UPMs 7-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.4 Starting a Single UPM 7-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.5 Transfer from Online to Bypass Mode 7-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.6 Transfer from Bypass to Online Mode 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.7 Transfer from Online to Energy Saver Mode 7-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.8 Transfer from Energy Saver to Online Mode 7-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.9 Transfer from Online to High Alert Mode 7-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.10 Transfer from High Alert to Online Mode 7-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.11 Transfer from Bypass to Energy Saver Mode 7-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.12 Transfer from Energy Saver to Bypass Mode 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.13 Transfer from Bypass to High Alert Mode 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.14 Transfer from High Alert to Bypass Mode 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.15 Transfer from Energy Saver to High Alert Mode 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.16 Transfer from High Alert to Energy Saver Mode 7-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.17 Transfer from Online to Bypass Mode and Shut Down UPMs 7-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.18 Single UPM Shutdown 7-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.19 Single UPM Restart 7-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.20 UPS and Critical Load Shutdown 7-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.21 Charger Control 7-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.22 Using the UPS LOAD OFF Pushbutton or Command 7-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.23 Using the Remote Emergency Power-off Switch 7-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4 Multiple UPS Distributed Bypass Operation 7-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.1 Starting the Distributed Bypass System in Online Mode 7-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.2 Starting the Distributed Bypass System in Bypass Mode 7-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.3 Starting the UPS UPMs 7-28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.4 Starting a Single UPM 7-29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.5 Transfer from Online to Bypass Mode 7-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.6 Transfer from Bypass to Online Mode 7-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.7 Transfer from Online to Energy Saver Mode 7-31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.8 Transfer from Energy Saver to Online Mode 7-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.9 Transfer from Online to High Alert Mode 7-32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.10 Transfer from High Alert to Online Mode 7-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.11 Transfer from Bypass to Energy Saver Mode 7-33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.12 Transfer from Energy Saver to Bypass Mode 7-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.13 Transfer from Bypass to High Alert Mode 7-34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.14 Transfer from High Alert to Bypass Mode 7-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.15 Transfer from Energy Saver to High Alert Mode 7-35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.16 Transfer from High Alert to Energy Saver Mode 7-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.17 Transfer from Online to Bypass Mode and Shut Down all UPMs 7-36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.18 Single UPM Shutdown 7-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.19 Single UPM Restart 7-37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.20 Single UPS Shutdown using Load Off 7-38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.21 Single UPS Shutdown using UPM Shutdown 7-39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.22 Single UPS Restart 7-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.23 UPS and Critical Load Shutdown 7-41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.24 Charger Control 7-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.25 Using the UPS LOAD OFF Pushbutton or Command 7-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.26 Using the Remote Emergency Power-off Switch 7-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 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