Eaton Roughneck IF 1688 Installation And Maintenance Information

Eaton Roughneck IF 1688 Installation And Maintenance Information Manual pdf 1 page image

Page 2Copyright © 2018 Eaton’s Crouse-Hinds DivisionIF 1688 • 08/18Copyright © 2018 Eaton’s Crouse-Hinds DivisionIF 1688 • 08/18 Page 1Roughneck™ (non-EX)multi-pin connectorInstallation & maintenance information IF 1688SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCESection 1: Installation Instructions for Multi-pin Male PlugsTo avoid electrical shock or electrocution, if any parts of theplug or receptacle appear to be missing, broken or showsigns of damage, DISCONTINUE USE IMMEDIATELY.Replace with the proper replacement part(s) beforecontinuing service.WARNINGSHOCK HAZARDTo avoid electrical shock or electrocution, electrical powersupply must be OFF before and during installation andmaintenance. Installation and maintenance procedure mustbe performed by a trained and competent electrician.To avoid electrical shock or electrocution, connectors withmale pins must not be used as the power source, as theuser may come in contact with energized contacts or othercomponents.A. To disassemble male plug:1. Place cable adapter body (1) in rubber or aluminumjawed vice. Unscrew male skirt (2) (left hand thread)from cable adapter (1), keeping environmental cover (3)on male skirt (2).2. Remove cable adapter body (1) from vice and place maleskirt (2) in vice, clamping onto environmental cover (3)with warning label facing down.3. Unscrew coupling nut (4) from environmental cover (3).WARNINGSHOCK HAZARDWARNINGSHOCK HAZARDB. To connect cable to male plug:1. Thread cable through mechanical clamp (9) orbasketweave (8), bushing (7) then cable adapter (1) thencoupling nut (4). Allow to rest down cable out of way.2. Prepare cable and individual conductors followingdirections from Section 6.3. Terminate conductors onto pins per Section 6.4. Confirm resilient insert (6) (red) is firmly in place withinthe male skirt (2).5. Locate pin location 1 on the insert and press desiredpin into insert. Follow pin insertion instructions fromSection 7.6. Continue to populate remaining pin locations on insertwith pins. WARNING: ALL INSERT LOCATIONS MUSTBE FULLY POPULATED WITH PINS.C. To re-assemble male plug:1. Thread coupling nut (4) onto environmental cover(3).2. Thread cable adapter (1) (left hand thread) ontomale skirt (2) and tighten to torque value foundon Table 3. Verify male skirt (2) is wrenched fullyto the shoulder of the cable adapter (1) to ensureenvironmental integrity.3. Screw basketweave (8) or mechanical clamp (9)onto the end of the cable adapter (1). Screw itdown tight enough to squeeze the busing firmlyagainst the cable. While doing this, push in on thecable to prevent strain on the wire terminals.4. Fully tighten with wrench.5. If using mechanical clamp, tighten cord grip screwsto torque found on Table 3.9. Mechanical Clamp7. Bushing 1. Cable Adapter 4. Coupling Nut2. Male Skirt3. EnvironmentalCover6. Resilient Insert8.BasketWeaveSection 2: Installation Instructions for Multi-pin Female Inline and Square FlangeReceptacleA. To disassemble female inline receptacle:1. Place cable adapter (1) in rubber or aluminum jawed vice.Unscrew female skirt (2) (left hand thread) from cableadapter (1), keeping environmental cover (3) on femaleskirt (2).2. Remove cable adapter (1) from vice and place female skirt(2) in vice, clamping onto environmental cover (3) withwarning label facing down.B. To connect cable to female inline receptacle:1. Thread cable through mechanical clamp (9) or basketweave(8), bushing (7) and cable adapter (1). Allow to rest downthe cable out of way.2. Prepare cable and individual conductors followingdirections from Section 6.3. Terminate conductors onto pins per Section 6.4. Confirm resilient insert (6) (green) is firmly in place.5. Locate pin location 1 on the insert and press desiredpin into insert. Follow pin insertion instructions fromSection 7.C. To re-assemble female inline receptacle:1. Thread cable adapter (1) (left hand thread) onto femaleskirt (2) and tighten to torque value found in Table 3.Verify female skirt (2) is wrenched fully to the shoulderof cable adapter (1) to ensure environmental integrity.2. Torque mechanical clamp (9) or basketweave (8) tocable adapter (1) per torque value found in Table 3.3. Screw basketweave (8) or mechanical clamp (9) ontothe end of the cable adapter (1). Screw it down tightenough to squeeze the bushing firmly against thecable. While doing this, push in on the cable to preventstrain on the wire terminals.4. Fully tighten with wrench.5. If using mechanical clamp, tighten cord grip screws totorque found on Table 3.7. Bushing 1. Cable Adapter2. FemaleSkirt3. EnvironmentalCover9. Mechanical Clamp 6. Resilient Insert8.BasketWeave1. Insert Clamp Nut2. Female SquareFlange Skirt 3. Environmental CoverSection 3: Installation Instructions for Panel Mount ReceptacleA. To disassemble female panel mount receptacle:1. Place female square flange skirt (2) in rubber oraluminum jawed vice with top of environmental cover(3) facing the floor. Unscrew insert clamp nut (1) (lefthand thread) from female square flange skirt (2), keepingenvironmental cover (3) on female square flange skirt (2).B. To connect cable to panel mount receptacle:1. Thread cable through insert clamp nut (1) and allow torest further down on the cable out of the way.2. If using multi-conductor cable, refer to Section 2 (stepB2-B6) for cable installation process. If using singleconductor cable, refer to Section 4 (step B2-B5) for malecontact and Section 5 (step B2-B6) for female contactinstallation process.C. To re-assemble female panel mount receptacle:1. Thread insert clamp nut (1) (left hand thread) ontosquare flange skirt (2) and tighten to torque value foundon Table 3. Verify female square flange skirt (2) iswrenched fully to the shoulder of insert clamp nut (1) toensure environmental integrity.6. Continue to populate remaining pinlocations on insert with pins. WARNING: ALL INSERTLOCATIONS MUST BE FULLY POPULATED WITHPINS.Note: For use with stranded copper wire.Reference Section 9 for maximum heat dissipation calculation, prior to installation.To be sold with Installation Instructions.