Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Specifications
- Performance Specifications
- Hydraulic Component Specifications
- GM Engine Models
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- Section 3 Repair Procedures
- Platform Controls
- Platform Components
- Platform Extension Deck
- Scissor Components
- Scissor Assembly, GS-2669 RT
- Scissor Assembly, GS-3369 RT
- Scissor Assembly, GS-4069 RT
- Wear Pads
- Lift Cylinders
- Kubota D1105 Engine
- Engine RPM
- Flex Plate
- Coolant Temperature and Oil Pressure Switches
- How to Repair the Kubota D1105 Engine
- Kubota WG972 Engine
- How to Repair the Kubota WG972 Engine
- Perkins 403D-11 Engine
- How to Repair the Perkins 403D-11 Engine
- GM .998L Engine
- Ground Controls
- How to Determine the Revision Level
- How to Adjust the High Torque Drive Speed
- How to Adjust the Raised Drive Speed
- How to Adjust the Lift Speed
- Software Configuration
- Level Sensor - Models without Outriggers
- Level Sensor - Models with Outriggers
- Hydraulic Pump
- How to Prime the Pump
- Manifolds
- Valve Adjustments - Function Manifold
- How to Adjust the Oscillate Relief Valve
- How to Adjust the Platform Up Relief Valve - Models without Platform Overload
- Outrigger Manifold Components
- Traction Manifold Components - View 1
- Traction Manifold Components - View 2
- Generator Manifold Components
- Valve Coils
- How to Test the Coils Using the Test System Function
- Fuel and Hydraulic Tanks
- Hydraulic Tank
- Steer Axle Components
- How to Remove a Drive Motor
- Tie Rod
- Oscillate Hoses
- Oscillating Axle
- Non-steer Axle Components
- Drive Hub
- Outrigger Components
- Platform Overload Components
- Platform Overload TroubleShooting
- Platform Overload Recovery Message (software version B3 and later)
- Fault Codes
- How to Retrieve Engine Fault - Codes GM .998L Models
- GM Fault Codes
- Section 5 Schematics
- Electrical Component and Wire Color Legends
- Hydraulic Component Legend
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Limit Switch Legend
- Electronic Control Module Pin-Out Legend
- Ground Control Box - ANSI / CSA Models
- Ground Control Box - AS /CE Models
- Platform Control Box - All Models
- GM .998L Engine Fuse and Relay Layout 1
- GM .998L Engine Wire Harness
- Control Panel Circuit Diagram (to serial number GS6914-6018)
- Control Panel Circuit Diagram (from serial number GS6914-6019)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA Kubota WG-972 Models (to serial number GS6915-6383)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA
- Kubota WG-972 Models (from serial number GS6915-6384 to GS6916F-9067)
- Kubota WG-972 Models (from serial number GS6916F-9068 to GS6916F-9100)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA GM .998L Models (from serial number GS6916F-9101)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA Diesel Models (from serial number GS6915-6384 to GS6916F-9067)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (ANSI / CSA Diesel Models (from serial number GS6916F-9068)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE Kubota WG-972 Models (to serial number GS6915-6383)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE GM .998L Models (from serial number GS6916F-9101)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, (AS / CE Diesel Models (to serial number GS6915-6383)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, AS / CE Diesel Models (from serial number GS6915-6384 to GS6916F-9067)
- Electrical Schematic, GS-2669 RT and GS-3369 RT, AS / CE Diesel Models (from serial number GS6916F-9068)
- Electrical Schematics - GS-4069 RT (ANSI / CSA)
- Electrical Schematic, GS-4069 RT, (ANSI / CSA Kubota WG-972 Models (to serial number GS6915-6383)
- Electrical Schematic, GS-4069 RT, (ANSI / CSA
- Electrical Schematic, GS-4069 RT, (ANSI / CSA GM .998L Models (from serial number GS6916F-9101)
- Electrical Schematic, GS-4069 RT, (ANSI / CSA Diesel Models (to serial number GS6915-6383)
- Electrical Schematic, GS-4069 RT, (ANSI / CSA Diesel Models (from serial number GS6915-6384 to GS6916F-9067)
- Electrical Schematic, GS-4069 RT, (ANSI / CSA Diesel Models (from serial number GS6916F-9068)
- Electrical Schematics - GS-4069 RT (AS / CE)
- Electrical Schematic, GS-4069 RT, (AS / CE Kubota WG-972 Models (to serial number GS6915-6383)
- Electrical Schematic, GS-4069 RT, (AS / CE
- Electrical Schematic, GS-4069 RT, (AS / CE GM .998L Models (from serial number GS6916F-9101)
- Electrical Schematic, GS-4069 RT, (AS / CE Diesel Models (to serial number GS6915-6383)
- Electrical Schematic, GS-4069 RT, (AS / CE Diesel Models (from serial number GS6915-6384 to GS6916F-9067)
- Electrical Schematic, GS-4069 RT, (AS / CE Diesel Models (from serial number GS6916F-9068)
- Hydraulic Schematics
- Hydraulic Schematic, GS-4069 RT (to serial number GS6915-6383)
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Service and Repair Manual May 2018GM .998L Engine46 GS™-2669 RT • GS™-3369 RT • GS™-4069 RT Part No. 12722197-1 Timi ng Adjustment7-1Timing AdjustmentComplete information to perform this procedure isavailable in the GM .998L Workshop Manual.GM .998L Workshop ManualGenie part number 1280320GT7-2Flex PlateThe flex plate acts as a coupler between theengine and the pump. It is bolted to the engineflywheel and has a splined center to drive thepump.How to R emove the Flex Pl ateHow to Remove the Flex Plate1 Attach a lifting strap from an overhead craneto the pump assembly for support. Do not lift it.2 Remove all of the pump mounting plate toengine fasteners.3 Carefully pull the pump assembly away fromthe engine and secure it from moving.Component damage hazard.Hoses can be damaged if theyare kinked or pinched.4 Remove the flex plate mounting fasteners.Remove the flex plate from the flywheel.How to Ins tall the Fl ex PlateHow to Install the Flex Plate1 Install the flex plate onto the flywheel with theraised spline away from the flywheel.1 pump2 pump shaft3 pump coupler4 flex plate5 flywheel6 1/32 inch / 0.8 mm gap2 Apply removable Loctite ® thread sealant to theflex plate mounting fasteners. Torque the flexplate mounting fasteners to 36 ft-lbs / 49 Nm.3 Install the coupler onto the pump shaft with theset screw towards the pump. Leave a 1/32inch / 0.8 mm gap between the coupler andpump end plate.4 Apply removable Loctite ® thread sealant to thecoupler set screw. Torque the set screw to65-70 ft-lbs / 88-95 Nm.Component damage hazard. Donot force the drive pump duringinstallation or the flex plate teethmay become damaged.
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