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Genie S-45 XC Service And Repair Manual

Also see for S-40 TRAX: Maintenance manualMaintenance manualMaintenance manualOperator's manualService manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Specifications
  6. Performance Specifications
  7. Hydraulic Component Specifications
  8. Manifold Component Specifications
  9. Machine Torque Specifications
  10. Hydraulic Hose and Fitting Torque Specifications
  11. Torque Procedure
  12. Repair Procedures
  13. Control System
  14. ALC-600 Service Mode
  15. How to Use the Recovery Mode
  16. Full Machine Calibration
  17. How to Adjust the Joystick Ramp Rate Setting
  18. How to Adjust the Joystick Threshold Setting
  19. July
  20. Display Module Menus
  21. How to Replace the Display Controller (DISCON) Module
  22. Platform Components
  23. Platform Rotator
  24. Platform Leveling Slave Cylinder
  25. Platform Overload System
  26. How to Perform Zero Load Platform Overload Calibration
  27. How to Replace the Platform Overload Load Cell
  28. Platform
  29. Jib Boom Lift Cylinder
  30. Primary Boom Components
  31. How to Repair the Cable Track
  32. Boom Lift Cylinder
  33. Boom Extension Cylinder
  34. Platform Leveling Master Cylinder
  35. Boom Length Sensor
  36. Engines
  37. Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models
  38. Hydraulic Pumps
  39. Drive Pump
  40. Manifolds
  41. Valve Adjustments - Function Manifold
  42. How to Adjust the Boom Extend Relief Valve
  43. Traction Manifold Components, 4WD
  44. Valve Adjustments, Traction Manifold
  45. Valve Adjustment - Oscillate Relief Valve
  46. Valve Coils
  47. Turntable Rotation Components
  48. How to Adjust the Turntable Rotation Gear Backlash
  49. How to Calibrate the Turntable Tilt Sensor
  50. Axle Components
  51. Track Components
  53. Section 4 Fault Codes
  54. Control System Fault Codes
  55. Control System Fault Codes (software version H and up)
  56. Engine Fault Codes
  57. Deutz D 2.9 L4 Engine Fault Codes
  58. Perkins 404F-22 Engine Fault Codes
  59. Ford MSG-425 Engine Fault Codes
  60. Section 5 Schematics
  61. Electrical Symbol Legend
  62. Hydraulic Symbols Legend
  63. Engine Relay Layout - All engines
  64. Engine Relay Layout - Perkins 404F-22T
  65. Circuit Connector Legend
  66. kW Generator Receptacle Wiring
  69. Electrical Schematic - TCON
  70. Electrical Schematic- Deutz 2.9 Models
  71. Electrical Schematic- Ford MSG425 Models
Genie S-45 XC Service And Repair Manual Manual pdf 133 page image
July 2019 Service and Repair ManualElectrical Symbol LegendPart No. 1286829GT S-40 XC • S-45 XC • S-40 TraX • S-45 TraX 123Battery Coil, solenoid or relay Horn or alarm Flashing beacon GaugeDiode Hour meter LED Fuse with amperage Foot switchT-circuits connect Limit Switch Power relay Coil with suppression Fuel or RPM solenoidConnection - no terminal T-circuits connect atterminalCircuits crossing noconnectionQuick disconnectterminalCircuit breaker withamperageKey switch Toggle Switch DPDT Toggle Switch SPDT Pump or Motor Tilt sensorHorn button - normallyopenEmergency Stop button- normally closed Resistor with ohm value Battery separator Gauge sending unitOil temperature switchnormally openCoolant temperatureswitch - normally openOil pressure switchnormally closedControl relay contactnormally openDiode starting aid, glowplug or flame ignitor
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This manual is suitable for:
S-40 TRAXS-40 XCS-45 TRAXS-45 XC
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