September 2016Table of ContentsPart No. 1268548 Z-45/25 • Z-45/25J ixSecondary Boom Components ......................................................................... 475-1 Secondary Boom ............................................................................................ 485-2 Secondary Boom Lift Cylinders ...................................................................... 53Engines ................................................................................................................ 556-1 RPM Adjustment - Deutz D2011L03i Models ................................................ 556-2 RPM Adjustment - Perkins 404D-22 Models ................................................. 556-3 Flex Plate ....................................................................................................... 55How to Install the Flex Plate............................................................................ 57How to install the Pump and Bell Housing Assembly ..................................... 586-4 Ford MSG-425 Engine Fault Codes ............................................................... 596-5 Engine Fault Codes - Deutz D 2.9 L4 and Perkins 404F-22 Models ............. 59Hydraulic Pumps ................................................................................................ 607-1 Lift/Steer Pump .............................................................................................. 607-2 Drive Pump..................................................................................................... 61How to Prime the Pump .................................................................................. 62Manifolds ............................................................................................................. 648-1 Function Manifold Components ..................................................................... 648-2 Valve Adjustments - Function Manifold .......................................................... 68How to Adjust the System Relief Valve ........................................................... 68How to Adjust the Secondary Boom Down Relief Valve ................................. 698-3 Jib Boom / Platform Rotate Manifold Components ........................................ 708-4 Turntable Rotation Manifold Components ..................................................... 718-5 Directional Valve Manifold Components ........................................................ 72How to Set Up the Directional Valve Linkage ................................................. 738-6 Traction Manifold Components, 2WD ............................................................ 748-7 Valve Adjustments, 2WD Traction Manifold ................................................... 768-8 Traction Manifold Components, 4WD ............................................................ 778-9 Valve Adjustments, 4WD Traction Manifold ................................................... 798-10 Hydraulic Generator Manifold Components, 2.2kW .................................... 808-11 Valve Coils ................................................................................................... 81How to Test a Coil Diode ................................................................................ 81
