Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.comINS-XPP5454GC-15 9-25-2017Instruction ManualXPP-5454GCUS PATENT 9,713,217Please read these instructions before using your Nightstick XPP-5454GCIntrinsically Safe Headlamp w/ Helmet Clip. They include important safetyinformation and operating instructions.THE XPP-5454G IS APPROVED FOR USENightstick 5454 HeadlampCLASS I DIV 1 GRPS A-D T3CLASS II & III GRPS E-G T135CCLASS I ZONE 0 AEx ia IIC T3 GaCLASS I ZONE 0 Ex ia IIC T3 GaII 1 G Ex ia IIC T3 GaEx ia IIC T3 GaIntertek ITS 13 ATEX27928XIECEx ETL 13.0045X-20ºC ≤ Tamb ≤ +40ºC1.5V/Cell AAA Alkaline0359ID 4008947INTRINSICALLY SAFESECURITE INTRINSEQUEConforms to:ANSI/UL STD 913, ANSI/UL60079-0, ANSI/UL 60079-11ANSI/ISA 60079-26Certified to:CAN/CSA STD C22.2 No 157CAN/CSA STD C22.2 No 60079-0CAN/CSA STD C22.2 No 60079-11CSA STD C22.2 No 25INMETROSegurançaNCCEx ia IIC T3 Ga (-20ºC ≤ Tamb ≤ +40ºC)15.0296 XCAPACITANCE LIMITATION - INTRINSICALLY SAFEThe capacitance measured on the clip exceeds 3pF for Group IIC. Theuser shall determine the suitability of the equipment in the end application.WARNINGS - INTRINSICALLY SAFEy Warning: Use only the approved non-rechargeable batteries listed below.y Warning: Do NOT attempt to use rechargeable AAA batteries with thislight.y Warning: To prevent ignition of a hazardous atmosphere, do not open thebattery compartment in the hazardous environment. This task must ONLYbe performed in an area known to be non-hazardous.y Warning: When exchanging batteries, use only ENERGIZER E92 or EN92BATTERIES.y Warning: To prevent ignition of a hazardous atmosphere, the AAA batteriesmust only be exchanged in an area known to be non-hazardous.y Warning: To reduce the risk of explosion, do not mix new non-rechargeablebatteries with used non-rechargeable batteries, or mix non-rechargeablebatteries from different manufacturers.y Warning: Substitution of components may impair intrinsic safety.SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETYy For personal safety, always confirm the rating of any known hazardous orpotentially hazardous location where the light is to be used.BATTERY INSTALLATIONWARNING: In order to maintain the Intrinsically Safe rating, the onlyAAA batteries certified for use with this light are the ENERGIZER E92 orEN92 BATTERIES.y Do not attempt to use any other brand or model of AAA batteries with thislight.y Do not attempt to use any type of rechargeable AAA batteries with this light.Warning: To prevent ignition of a hazardous atmosphere, do not openthe battery compartment door in the hazardous environment. This taskmust ONLY be done in an area known to be non-hazardous.y Loosen the locking screw located on the back of the battery compartmentdoor. NOTE: Do NOT attempt to completely remove the locking screw.Doing so is not necessary and may damage the threads. The screw simplyneeds to be loosened enough to allow the battery compartment door to open.y Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure thatall 3 batteries are of the same model), install the batteries in the back of thelight paying close attention to the markings inside the battery compartmentfor proper battery terminal polarity alignment.y Close the battery compartment door.y Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so maydamage the threads and impact the light’s Intrinsic Safety.OPERATIONTHE XPP-5454GC HAS TWO BUTTONS THAT CONTROL LIGHTOUTPUT:LIGHTING MODESPressing the Spotlight Button will turn on the spotlight. Pressing theFloodlight Button will turn on the floodlight. Pressing both buttons will turn onboth the Spotlight and the Floodlight. This mode is called Dual-Light.EACH BUTTON HAS TWO BRIGHTNESS SETTINGSy High-brightness - Press the desired button oncey Low-brightness - Press the desired button a second timey Pressing the same button a third time will turn that lighting mode off