NightStick XPR-5561GC Instruction Manual

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NightStick XPR-5561GC Instruction Manual Manual pdf 1 page image

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.comINS-XPR-5561GC-DL-19 05-22-2019Instruction ManualXPR-5561GCTHE XPR-5561GC IS APPROVED FOR USECLASS I DIV 1 GRPS A-D T4CLASS II & III DIV1 GRPS E-G T135°CCLASS I ZONE 0 AEx ia IIC T4 GaCLASS I ZONE 0 Ex ia IIC T4 GaEx ia I MaEx ia IIC T4 GaDEMKO 17 ATEX 1826IECEx UL 17.0005-20ºC ≤ Tamb ≤ +40ºC3.7V/Cell Li-ionUm: 10V0359E 467756INTRINSICALLY SAFESECURITE INTRINSEQUEI M1 Ex ia I MaII 1 G Ex ia IIC T4 GaBayco Products, Inc.640 S. Sanden Blvd., Wylie, TX 75098Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONSUL listed for use with Bayco Li-ion Battery Pack 5560-BATTWARNING: Do not charge battery in a hazardous locationWARNING: Do not replace battery when an explosiveatmosphere is presentID 4003544Model XPR-5561 Permissible Cap Lamp AssemblyAPPROVAL No. 19-A160003-1TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLYWARNINGS:1) Only to be charged on the surface, or underground in accordance with the applicableregulations pertaining to battery-charging stations (reference 30 CFR 75.340) with a BaycoProducts, Inc. Model 5560-CHGR22) Do not open in areas where permissibility is required.WARNINGS - INTRINSICALLY SAFEy Warning: To prevent ignition of a hazardous atmosphere, the XPR-5561GC mustonly be charged in an area known to be non-hazardous.y Warning: Use only the approved Nightstick 5560-BATT Lithium-ion rechargeablebattery pack.y Warning: To prevent ignition of a hazardous atmosphere, do not open the batterycompartment or attempt to exchange the battery pack while in the hazardousenvironment. This task must ONLY be performed in an area known to be non-hazardous.y Warning: Open the battery compartment on the XPR-5561GC and replace theapproved Nightstick 5560-BATT Lithium-ion rechargeable battery pack in fresh aironly. To maintain IP rating, torque battery compartment screws to 3.5 in-lb.y Warning: replacement of the Lithium-ion rechargeable battery pack must beperformed by a quallified technician only.y Warning: Substitution of components may impair intrinsic safety.SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETYFor personal safety, always confirm the rating of any known hazardous or potentiallyhazardous location where the XPR-5561GC is to be used.CAUTIONy Rechargeable Lithium-ion batteries must be used and charged properly. Improperuse can result in serious injury, fire, or death.y Do not leave the battery in direct sunlight or use or store the battery inside cars inhot weather.y Do not expose the battery to water or salt water, or allow the battery to get wet.y Do not store the battery with metallic objects that may cause a short circuit.y Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot,changes color, changes shape or appears abnormal in any way.y Keep out of the reach of children.CHARGING THE LIGHTWARNING: Use only the supplied 5560-CHGR2 Charger & approved NightstickLithium-ion Rechargeable Battery Pack.y The time required to charge the 5561 is conditional on the remaining charge left inthe Lithium-ion Rechargeable Battery Pack at the time of charging. The maximumcharge time required is approximately 6 hours.y Fully charge the 5561 before the first use, or if the 5561 has been unused for severalmonths.y When the 5561 is properly seated in the charger, the LED Charge Indicator light willturn solid RED indicating that the Lithium-ion Rechargeable Battery Pack is charging.The Lithium-ion Rechargeable Battery Pack is fully charged when the LED ChargeIndicator light turns GREEN.y The Lithium-ion Rechargeable Battery Pack does not have any Recharge MemoryEffect; therefore placing the 5561 in the charger prior to full depletion of the batterydoes not adversely affect the battery life. The 5561 can be kept in the chargerindefinitely without any negative impact on the battery or the battery life.OPERATIONThe XPR-5561GC is controlled by 2 Switches and has 6 separate lighting modes:y High-brightness Spotlighty Low-brightness Spotlighty Spotlight Beacony High-brightness Floodlighty Survival-mode Floodlighty Dual-Light (both the Spotlight and Floodlight on at the same time)Spotlight ModesTo activate the spotlight, press and release the spotlight switch. The default modewill be low-brightness. Press the spotlight switch a second time to activate the high-brightness mode. To activate the spotlight beacon press and hold the spotlight buttonuntil the beacon turns on. Press the spotlight switch a third time to turn the light off.Floodlight ModesTo activate the floodlight, press and release the floodlight switch. The default modewill be high-brightness. To select the survival mode, press the floodlight switch a secondtime. Press the floodlight switch a third time to turn the light off.Dual-Light ModeDual-Light mode allows the user to turn on both the spotlight and the floodlight atthe same time. Dual-Light mode can be activated by simply pressing the spotlight switchand then the floodlight switch. If the 5561 already has the spotlight or the floodlight on(regardless of what brightness mode that light is in), pressing the switch for the lightthat is NOT on, will activate Dual-Light mode. The user can leave Dual-Light modeand go back to either spotlight or floodlight mode simply by pressing the switch for themode that they wish to turn off. To turn both lights off, simply press each of the switchesindependently.Low Battery WarningThe XPR-5561GC has a Low Battery Warning feature. Once the battery charge fallsbelow 2.9V, the Spotlight LED will blink once every minute while the light is on regardlessof which of the 5 modes the 5561 is in at the time. The Spotlight LED will continue to flashuntil the battery is fully depleted or until the 5561 is recharged to have a remaining chargecapacity greater than 2.9V. This warning feature is an indication that the 5561 should becharged as soon as is possible. If the 5561 is off, no such warning will take place.THE XPR-5561GC FITS ON ANY HARD HAT THAT HAS A HARD HAT LAMPBRACKET ATTACHED:Nightstick NS-HMC9 Headlamp Bracket Mounting Instructionsy Ensure mounting surface is clean and oil-free (use alcohol wipe if needed)y Prior to installing, determine mounting location that allows headlamp to fully tiltwithout interfering with helmet brim.y Remove adhesive backing.y Firmly press bracket into place up for 30 seconds with flat side facing up (see image).y While supporting mount, slide headlamp clip into bracket slot. (Note: adhesivereaches peak strength in 24 hours)to attach to the HARD HAT lamp bracketSlide the clip on the back of the XPR-5561GC into the slot on the top edge of theHard Hat Lamp Bracket and press down firmly until the clip is fully engaged into thebracket.to remove from the Hard hat lamp bracketGrasp the XPR-5561GC and pull up until the clip slides out of the Hard Hat LampBracket.WARRANTYLIMITED LIFETIME WARRANTYBayco Products, Inc. warrants this product to be free from defects in workmanshipand materials for the original purchaser’s lifetime. The Limited Lifetime Warrantyincludes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches,electronics and included accessories are warranted for a period of two years with proofof purchase. Normal wear and failures which are caused by accidents, misuse, abuse,faulty installation and lightning damage are excluded.We will repair or replace this product should we determine it to be defective. Thisis the only warranty, expressed or implied, including any warranty of merchantability orfitness for a particular purpose.For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product-support/warranties. Retain your receipt for proof of purchase.