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Nilar EC Series Instruction Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Safety Information
  6. Warranty
  7. Environment
  8. Function description
  9. Figure 4: Parts of 144V Battery pack excl. IMU
  10. Integrated Monitoring Unit (IMU)
  11. Connections IMU
  12. Figure 11: Indicated connection points of IMU
  13. Figure 13: Design Current connector, type Phoenix 1984031. With front-/outside visible (screws on top)
  14. Figure 18: CAN1 and CAN2 connection, schematic
  15. Figure 22: Design Fan connector, type Molex 51103-0400
  16. Signals IMU
  17. Transportation, lifting and storage
  18. Moving and lifting
  19. Installation
  20. General conditions on site
  21. Installation of battery pack
  22. Figure 29: Before and after cover lid removal
  23. Figure 32: Installation of Fan connection
  24. Figure 35: Detail view of Cable entry on cover lid of IMU
  25. Series connection (Battery String)
  26. Figure 40: Battery string sorted according to labeling, from right to left
  27. Figure 43: Installation of CANopen communication cable
  28. Figure 47: Installation of negative (-) cable (IMU connections not displayed)
  29. Figure 50: Finished installation of interpack cable between battery pack 'A' and 'B
  30. Operation
  31. Cycle life
  32. Maintenance
  33. Decommissioning
  34. Troubleshooting
  35. Appendices
  36. Appendix 2: Information bulletin, ITgrounding
Nilar EC Series Instruction Manual Manual pdf 13 page image
INSTRUCTION MANUALDocument ID: 73-H001. Copyright © Nilar AB. All rights reserved. Page 6 (32)4.1.4 Steel strapping bands (④, steel grey ●)The battery pack is bind together by three (3) steelstrapping bands. Their function is both to hold themodules together as well as assuring the rightcompression for the battery pack.4.1.5 Module (⑤, light and medium grey ●● )The 12V module is the building block for all Nilar batterypacks. 10 cells are connected in series in a module tocreate modules with a rated capacity of 10 Ah andnominal voltages of 12V.4.2 Integrated Monitoring Unit (IMU)The IMU is attached on front of the battery pack, oneIMU per battery pack. The unit is monitoring the batterypack status and can control an external battery packfan. It communicates via a CANopen interface.Positive terminal (+)Negative terminal (-)Cover lid for connections of IMUIntegrated Monitoring Unit (IMU)Figure 5: 144V Battery pack with IMU on frontData monitored by the IMU:• Module voltages (up to 12 inputs per batterypack)• Battery pack voltage• Battery pack temperature (1 sensor per batterypack)• Battery pack pressure (1 sensor per battery pack)• String current pos./neg. (1 sensor per batterystring, i.e. several series connected battery packs)For a more detailed description of the IMU, please refer to the EDSdescription (doc. Id: SPN-170063-88-H001)
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This manual is suitable for:
EC Series
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