Pump keyMaintenance5-2Part 1032059B  2003 Nordson CorporationManual 41-DURABLUE-MA-02Relieving System PressureBefore disconnecting any hydraulic fitting or opening any pressurized port,always complete the following procedure to safely relieve hydraulic pressurethat may be trapped inside the melter, hoses, and guns.To relieve system pressure1. Press the Pump key to stop the pump.2. Trigger the guns until hot melt no longer flows from the guns.Cleaning the MelterTo prevent components from overheating due to heat build-up or loss of aircirculation, regularly remove any hot melt that collects on the exterior of themelter, hoses, and guns.If hot melt inadvertently spills inside the melter’s interior spaces, the sidepanels can be removed in order to clean out the spilled hot melt.WARNING: Risk of electricution and fire! Do not clean the melter with adirect stream of water or steam. Use only water or an appropriate,non-flammable cleaning solution that is applied using a clean cloth.Cleaning the melter using a direct stream of water or steam or a flammablesolvent can result in property damage and personal injury, including death.To clean the exterior of the melter Use only cleaning compounds that are compatible with polyester. Apply cleaning compounds using a soft cloth. Do not use pointed or sharp tools to clean the exterior surface.To remove and replace the exterior panelsSee Figure 5-1.1. De-energize the melter. Refer to Section 1, Safety.2. Use a 4 mm (5/32-inch) hex-head wrench to turn the 1/2-turn fastenerlocated in the center of each side panel counterclockwise.3. Lift the panel out of the melter’s frame.4. Reverse steps 2 and 3 to reinstall each panel.

Safety

Responsibilities of the Equipment Owner

User Qualifications

Installation Practices

Maintenance and Repair Practices

Equipment Safety Information

Disabling the Guns

Other Safety Precautions

Introduction

Other Sources of Information

Intended Use

Modes of Operation

Key Components

Optional Equipment

Installation

Installation Tasks

Installation Requirements

Calculating Melter Power Requirements

Unpacking the Melter

Mounting the Melter

Connecting the Electrical Service

Connecting Hoses and Guns

Operating Parameters

Standard

Seven-day Clock

Set-point Temperature of the Tank, Hoses, and Guns

Example 1

Installing Optional Equipment

Operation

More about Heated Components

Filling the Tank

Starting the Melter

Monitoring the Melter

Monitor Component Temperatures

Monitor Melter Faults

How F1, F2, and F3 Faults are handled

How F4 Faults are Handled

Adjusting Component Temperatures

Using Melter Function Keys

Setup Key

Standby Key

Shutting Down the Melter

Maintenance

Relieving System Pressure

Replacing the Filter

Cleaning the Tank

Troubleshooting

Melter Faults

Pump Operating Variables

Using the Troubleshooting Flow Chart

Parts

Front Panel Service Kits

Electrical Component Service Kits

Fuses

Thermostat, Heaters, and RTDs

Tank Strainer

Drive Assembly Service Kits

Pump

Manifold

Motor

Drive Assembly (Complete)

Hose Support Kit

Technical Data

Electrical Specifications

Dimensions

Conduit Penetration Sizes

PID Selection

Nordson DuraBlue D4L Customer Product Manual

DuraBlue D10L

DuraBlue D16L

DuraBlue D4L