Part 1612502−01 2018 Nordson CorporationTable of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .Fire Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Grounding 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Action in the Event of a Malfunction 3. . . . . . . . . . .Disposal 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Description 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dimensions and Weights 6. . . . . . . . . . . . . . . . .Serial Number Label 6. . . . . . . . . . . . . . . . . . . . .Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Standard Articulated Bar Mount Kit 7. . . . . . . . . . .Optional Articulated and Fixed GunBar Mount Kits 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Gun Connections 9. . . . . . . . . . . . . . . . . . . . . . . . . .Optional Ion Collector Installation 10. . . . . . . . . . . . .Adjusting the Ion Collector Rod 10. . . . . . . . . . . .Changing From Conical to Flator Corner Spray Nozzle 12. . . . . . . . . . . . . . . . . . . . .Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cleaning Conical Nozzles and Deflectors 14. . . . . .Cleaning Flat and Corner Spray Nozzles 16. . . . . . .Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Daily Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . .Weekly Maintenance 18. . . . . . . . . . . . . . . . . . . . . . .Troubleshooting 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Troubleshooting Chart 19. . . . . . . . . . . . . . .Power Supply Resistance Test 22. . . . . . . . . . . . . . .Electrode Support Resistance Test 22. . . . . . . . . . .Cable Continuity Tests 23. . . . . . . . . . . . . . . . . . . . . .Gun Receptacle Harness 23. . . . . . . . . . . . . . . .Gun Extension Cable 23. . . . . . . . . . . . . . . . . . . .Standard Gun Cables 24. . . . . . . . . . . . . . . . . . . .Repair 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preparation 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Replacing the Powder Tube 25. . . . . . . . . . . . . . . . .Replacing the Power Supply 26. . . . . . . . . . . . . . . . .Electrode Support Sleeve ReplacementXD Version 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrode Support Sleeve ReplacementSD Version 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Spray Gun 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrode Support Assemblies 34. . . . . . . . . . . . . . . .Cables 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Optional Flat and Corner Spray Nozzles 36. . . . . . .Standard Articulating Gun Bar 37. . . . . . . . . . . . . . .Optional Articulating Gun Bar 38. . . . . . . . . . . . . . . .Optional Fixed Gun Bar 39. . . . . . . . . . . . . . . . . . . . .Optional Ion Collector Kit 40. . . . . . . . . . . . . . . . . . . .Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2018. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.TrademarksEncore, Nordson, and the Nordson logo are registered trademarks ofNordson Corporation.All other trademarks are the properties of their respective owners.