Encore Automatic PE Powder Spray Gun2Part 1612502−01  2018 Nordson CorporationPersonal SafetyTo prevent injury follow these instructions. Do not operate or service equipment unless you are qualified. Do not operate equipment unless safety guards, doors, or covers areintact and automatic interlocks are operating properly. Do not bypass ordisarm any safety devices. Keep clear of moving equipment. Before adjusting or servicing anymoving equipment, shut off the power supply and wait until theequipment comes to a complete stop. Lock out power and secure theequipment to prevent unexpected movement. Relieve (bleed off) hydraulic and pneumatic pressure before adjusting orservicing pressurized systems or components. Disconnect, lock out,and tag switches before servicing electrical equipment. Obtain and read Safety Data Sheets (SDS) for all materials used.Follow the manufacturer’s instructions for safe handling and use ofmaterials, and use recommended personal protection devices. To prevent injury, be aware of less-obvious dangers in the workplacethat often cannot be completely eliminated, such as hot surfaces, sharpedges, energized electrical circuits, and moving parts that cannot beenclosed or otherwise guarded for practical reasons.Fire SafetyTo avoid a fire or explosion, follow these instructions. Do not smoke, weld, grind, or use open flames where flammablematerials are being used or stored. Provide adequate ventilation to prevent dangerous concentrations ofvolatile materials or vapors. Refer to local codes or your material SDSfor guidance. Do not disconnect live electrical circuits while working with flammablematerials. Shut off power at a disconnect switch first to preventsparking. Know where emergency stop buttons, shutoff valves, and fireextinguishers are located. If a fire starts in a spray booth, immediatelyshut off the spray system and exhaust fans. Clean, maintain, test, and repair equipment according to the instructionsin your equipment documentation. Use only replacement parts that are designed for use with originalequipment. Contact your Nordson representative for parts informationand advice.

Safety Qualified Personnel 1

Personal Safety

Grounding

Dimensions and Weights

Installation Standard Articulated Bar Mount Kit 7

Optional Articulated and Fixed Gun Bar Mount Kits

Gun Connections

Optional Ion Collector Installation

Changing From Conical to Flat or Corner Spray Nozzle

Cleaning Flat and Corner Spray Nozzles

daily maintenance

Weekly Maintenance

Nordson Corporation

Electrode Support Resistance Test

Cable Continuity Tests

Standard Gun Cables

Replacing the Powder Tube

Replacing the Power Supply

Electrode Support Sleeve Replacement XD Version

Electrode Support Sleeve Replacement SD Version

Parts Spray Gun 32

Electrode Support Assemblies

Cables

Optional Flat and Corner Spray Nozzles

Standard Articulating Gun Bar

Optional Articulating Gun Bar

Optional Fixed Gun Bar

Optional Ion Collector Kit

Nordson Encore PE Product Manual

Encore PE

Safety

System Setup

System Connections

System Setup and Connections

Spray Gun Connections

Air Tubing and Powder Hose

Pump and Hopper Connections

Connecting the Powder Hose to the Pump

Mobile Systems

System Electrical Connections

Entering Configuration Mode

Function Settings

Description

Mobile System Components

Equipment Labels

Operation

Displays and LEDs

Custom Electrostatic Mode

Classic AFC Mode

Powder Flow Settings

Smart Flow Mode Settings

Classic Flow Mode Settings

Spray Gun Operation

Purging

Maintenance

Daily Maintenance

troubleshooting

General Troubleshooting Chart

Spray Gun Power Supply Resistance Test

Gun Cable Continuity Test

Repair

Power Supply Replacement

Powder Path Installation

Gun Reassembly

Cable Replacement

Cable Installation

Switch Installation

Electrode Support Assembly Replacement − XD Version

Electrode Support Assembly Replacement − SD Version

Controller Repair

Rear Panel Components

System Part Numbers

Spray Gun

Spray Gun Options

Controller Parts

Front Panel and Internal Cabinet Ground Parts List

Rear Panel Parts Illustration

Rear Panel Parts List

Manifold Illustration and Parts List

System Components and Parts

System Options

Wiring Diagram

ENCORE PE-HD