November 22, 2011 7063-173D Page 3VOYAGEUR Wood InsertRCongratulations ...............................................................2Sample of Safety/Serial Number Label ...........................2Warranty Policy ...............................................................4-5Section 1: Listing and Code ApprovalsA. Appliance Certifications.....................................6B. Mobile Home Approved.....................................6C. Glass Specifications ..........................................6D. BTU & Efficiency Specifications ........................6User’s GuideSection 2: Operating InstructionsA. Your Wood Appliance .......................................7B. Fire Safety .........................................................8C. Overfiring...........................................................8D. Combustible/Non-combustible Material ............8E. Seasoned Wood................................................8F. Burning Process ................................................9G. Automatic Combustion Control (ACC) ..............10H. Air Controls .......................................................10I. Burn Rates and Operating Efficiency ................11J. Correct Baffle & Blanket Placement ..................12K. Building a Fire ...................................................13L. Fuel Reloading Instructions...............................13M. Wood Fuel & Storage ........................................14N. Blower Control Box Snap Disc Operations .......15O. Blower Operating Instructions ...........................15P. Clear Space ......................................................16Q. Frequently Asked Questions .............................16R. Opacity (Smoke) ...............................................16S. Quick Start Guide ..............................................17Section 3: Maintenance and ServiceA. Disposal of Ashes .............................................18B. Chimney & Chimney ConnectorInspection/Cleaning...........................................18C. Appliance Inspection - Routine .........................18D. Cleaning of Plated Surfaces..............................18E. Glass Cleaning ..................................................19F. Firebrick Inspection & Replacement Instruction 19G. Quick Reference Maintenance Guide ...............20Section 4: Troubleshooting Guide .....................21Section 5: Service Parts ReplacementA. Glass Replacement ...........................................22B. Snap Disc Replacement....................................22C. Wiring Diagram .................................................22D. Blower Replacement .........................................23E. Door Handle Assembly .....................................24F. Baffle & Ceramic Blanket Removal ...................25G. Tube Channel Assembly Replacement .............24Installer’s GuideSection 6: Getting StartedA. Design, Installation & LocationConsiderations ..................................................26B. Draft ..................................................................26C. Negative Pressure.............................................27D. Locating Your Appliance and Chimney .............28E. Chimney Termination Requirements.................28F. 2-10-3 Rule .......................................................29G. Tools and Supplies Needed ..............................30H. Fire Safety .........................................................30I. Inspect Appliance and Componentsand Pre-Burn Checklist .....................................30Section 7: Dimensions and ClearancesA. Appliance Dimensions.......................................31B. Clearances to Combustibles (UL and ULC)and Hearth Protection Requirements ................32-33C. Alternate Floor Protection Calculation...............34Section 8: Chimney SystemsA. Venting Systems ...............................................35B. Inspections ........................................................35C. Larger Chimneys ...............................................35D. Masonry Chimney .............................................35-36E. Metal Heat Circulating Chimney........................37F. Prefabricated Metal Chimney ............................37G. Securing Chimney Components .......................38H. Altering the Fireplace ........................................38I. Factory-Built Solid Fuel Fireplaces ...................38J. Ovalizing Round Stainless Steel Liners ............39K. Chimney Height / Rise and Run ........................39Section 9: Appliance Set-upA. Outside Air Installation ......................................40B. Optional Elbow Flue Adapter Installation ..........41C. Securing Stove Pipe/Liner to Flue Collar ..........41D. Leveling Legs ....................................................41E. Securing Appliance to Stove Pipe/Liner ............42F. Standard Surround & Trim Installation ..............42G. Standard Surround & Cast Trim, .......................43H. All Cast Surround ..............................................44I. Blower Cord Installation - Left Side ...................44-46Section 10: Moble Home Installation .................47Section 11: Reference MaterialsA. Exploded Drawings ...........................................48-49B. Service Parts & Accessories .............................50-53C. Service Maintenance Log..................................54-5D. Contact Information ...........................................56TABLE OF CONTENTSSafety Alert Key:• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.• NOTICE: Indicates practices which may cause damage to the appliance or to property.!