3GM 5000EAC.OPERATING MANUALEDITION 03/2012 PART NUMBER DOC 2319150Contents1 ABOUT THESE INSTRUCTIONS 61.1 Languages 61.2 Warnings, notes and symbols in these instructions 62 GENERAL SAFETY INSTRUCTIONS 72.1 Safety instructions for the operator 72.1.1 Electrical equipment 72.1.2 Personnel qualifications 72.1.3 A safe work environment 72.2 Safety instructions for staff 72.2.1 Safe handling of WAGNER spray units 82.2.2 Earth the unit 82.2.3 Material hoses 82.2.4 Cleaning 92.2.5 Handling hazardous liquids, varnishes and paints 92.2.6 Touching hot surfaces 102.3 Correct use 102.4 Safety-relevant information about discharges 112.5 Use in an explosion hazard area 112.5.1 Correct use 112.5.2 Explosion protection identification CE 112.5.2.1 Identification „X“ 112.5.3 Explosion protection identification FM 122.6 German regulations and guidelines 123 GUARANTEE AND CONFORMITY DECLARATIONS 133.1 Important notes on product liability 133.2 Guarantee claim 133.3 CE-Conformity 144 DESCRIPTION 154.1 Fields of application, using in accordance with the instructions 154.1.1 Processable materials 154.2 Scope of delivery 164.3 Technical data 174.4 Functional description 184.4.1 Design of spray gun (standard variant) 184.4.2 Functions of the spray gun 194.5 Spraying process 204.5.1 AirCoat round jet spray process 204.5.2. AirCoat atomizing flat jet spray process 204.5.3 Electrical resistance 215 START-UP AND OPERATION 225.1 Installation and connection 225.1.1 Typical electrostatic spraying system 225.1.2 Ventilation of the spray booth 235.1.3 Air supplies 235.1.4 Paint supplies 245.1.5 Earthing 25