4PEM-X1OPERATING MANUALVERSION 09/2012 ORDER NUMBER DOC 23260207 OPERATION 277.1 Qualification of the Operating Staff 277.2 Safety Instructions 277.3 Optimizing the Powder Cloud for Coating 287.3.1 Recommended Settings for Total Air Volume 287.4 Switching off the Spray Gun 297.5 Adjustment of Powder Quantity 307.6 "Double Click" Recipe (High Dynamic Remote) 317.7 Reproducible Setting of the Nozzle Position 328 CLEANING AND MAINTENANCE 338.1 Cleaning 338.1.1 Cleaning Staff 338.1.2 Safety Instructions 338.1.3 Cleaning Procedures 348.2 Maintenance 358.2.1 Maintenance Staff 358.2.2 Safety Instructions 358.2.3 Maintenance Procedures 368.2.4 Replacing the Spray Gun 378.3 Removing the Flat Spray Nozzle 388.4 Fitting the Flat Spray Nozzle 398.5 Removing the Round Spray Nozzle 408.6 Fitting the Round Spray Nozzle 418.7 Replacing the Protective Wedge 428.8 Changing from Flat Spray Nozzle to Round Spray Nozzle 448.9 Mounting the Corona-Star 468.10 Replacing the Suspension Hook 479 INSPECTIONS IN ACCORDANCE WITH DIN EN 50177: 2010 489.1 Overview of Inspections 4910 DISASSEMBLY AND DISPOSAL 5210.1 Disassembly 5210.2 Disposal 5211 TROUBLESHOOTING AND RECTIFICATION 5312 ACCESSORIES 5512.1 Flat Spray Nozzle 5512.2 Deflector Cone 5512.3 Electrode Holder 5512.4 Hose Take-Up 5612.5 Retrofit Set Corona-Star 5612.6 Wedge Tool 5612.7 Nozzle Extension X1 VL 150/300 5712.8 Powder Hose 5712.9 Wall Mount 5812.10 Powder Measuring Adapter 59Contents