595-03009LIST OF CONTENTS WAUKESHA 200 SERIES CENTRIFUGAL PUMPSSAFETY ................................................. 2-3General Safety Instructions ........................ 2Warnings, Cautions, Notes ........................ 3WARRANTY .......................................... 4INTRODUCTION ................................... 4General Information .................................... 4Ordering/Returning Parts ........................... 4-50Shipping Damage ....................................... 4Hidden Damage or Warranty Claim ........... 4Pump and Seal Identification ........................ 6-7SPECIFICATIONS ................................ 8Capacities ................................................... 8INSTALLATIONWeights - Pump ................................................ 51Dimensions ...................................................... 9-10Installing Pump ........................................... 11-12Discharge Position ...................................... 12Water Cascade OptionType 1C SEAL ............................................ 13Hose Fitting ................................................. 13Type 4 Flush Housing ................................. 13Pump Rotation ................................................. 14Electrical Connections, Motor ....................... 14Motor Overload Conditions ........................ 18Ammeter Test ............................................. 18OPERATIONPrior to first operation .................................... 14Clean Pump and Piping .............................. 14Final Pump Check ...................................... 14Seal Flush .......................................................... 15Priming Pump .................................................... 15Operation Considerations ............................. 16CLEANING SAFETY PROCEDURES ............. 16TROUBLESHOOTING GUIDE ............. 17MAINTENANCECleaning and Repair Disassembly ................... 19Water Cascade ........................................... 19Type 1 Seal ................................................. 20Backplate Assembly ................................... 21Backplate/Impeller Assembly Clearance ... 21Type 4 Seal ................................................. 21MOTORSBaldor® Motor Maintenance ...................... 24U.S. Electrical Motors Maintenance .......... 25SEALS ............................................................... 26Seal Kits ...................................................... 26Seals; All Pumps ......................................... 28Recommended Spare Parts ..................... 28Commercial Seals ....................................... 29Metric Pump Notes .......................................... 27- 28Motor Shims ..................................................... 28PARTS LISTS2045 COMPONENTS ................................. 302065 COMPONENTS ................................. 312065LV-2065HV COMPONENTS .............. 322085 COMPONENTS ................................. 332085LV-2085 HV COMPONENTS ............. 342105 COMPONENTS ................................. 35Recommended Spare Parts ..................... 30-35INDUSTRIAL CASINGS ................................... 36PEDESTAL BASE MOUNTS ............... 37Description/Specifications ................................ 37INSTALLATION ....................................Motor HP and RPM ..................................... 38Base ............................................................ 38DimensionsSTYLE A ...................................................... 39STYLE B & C .............................................. 40Weights - Pedestal .................................... 51MAINTENANCEDisassermbly .............................................. 41Cartridge Seals ........................................... 43Pump Assembly .......................................... 43-44Housing Lubrication .................................... 44PARTS LISTSCartridge Seals ........................................... 45Small Bore Assembly ................................. 46-47Large Bore Assembly ................................. 48-49Recommended Spare Parts ..................... 47, 49HOW TO ORDER PARTS ........................ 50How to Return Parts .......................................... 50EQUIPMENT INFORMATION .............. 50DISTRIBUTOR INFORMATION ........... 50