Xerox Phaser 4500 Service Manual Manual pdf 486 page image
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Xerox Phaser 4500 Service Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. service terms
  10. symbols marked on the product
  11. general guidelines
  12. servicing electrical components
  13. regulatory specifications
  14. general information
  15. printer introduction and overview
  16. printer configurations
  17. parts of the printer
  18. control panel
  19. image processor board (phaser)
  20. consumables and routine maintenance items
  21. supply life counters
  22. printer specifications
  23. functional specifications
  24. electrical specifications
  25. media and tray specifications
  26. memory requirements
  27. theory of operation
  28. overview of the phaser 4500/4510 laser printer
  29. paper path of the printer
  30. layout of paper transport path
  31. major assemblies and functions
  32. paper feeder
  33. control of paper size
  34. fuser control
  35. fuser assembly
  36. printer options
  37. servicing instructions
  38. using the troubleshooting procedures
  39. accessing fault histories
  40. entry level fault isolation procedure
  41. service diagnostics
  42. service diagnostics menu map
  43. service diagnostic control panel button descriptions
  44. system start-up and post
  45. post faults
  46. post diagnostic test descriptions
  47. operating system and application problems
  48. network problems
  49. troubleshooting procedures for error messages and codes
  50. main motor failure
  51. Diagnostic error codes
  52. fuser failure
  53. fan failure
  54. engine logic board nvram failure
  55. jam at top; open top cover to clear
  56. jam at exit; open rear/top cover to clear
  57. jam at rear; open rear cover to clear
  58. jam at stacker; open rear stacker cover to clear
  59. jam at rear; open duplex and rear cover to clear
  60. jam at duplex; open duplex to clear
  61. duplex unit error
  62. stacker error
  63. tray 3 failure/tray 3 or 4 failure
  64. paper size jam
  65. close top cover/close rear cover
  66. close duplex unit cover
  67. close stacker cover
  68. install or reseat print cartridge
  69. replace print cartridge
  70. no paper in tray 1/no paper in tray
  71. tray 2 paper is low
  72. no paper in tray 3/no paper in tray
  73. tray 3 paper is low/tray 4 paper is low
  74. insert tray 1/insert tray
  75. insert tray 3/insert tray
  76. stacker is full, unload paper
  77. standard output tray is full, unload paper
  78. replace maintenance kit
  79. inoperable printer
  80. no recognition of duplex unit
  81. no recognition of stacker
  82. general troubleshooting
  83. control panel troubleshooting
  84. dc power supply troubleshooting
  85. dc-dc converter (p4500 only)
  86. ac power supply troubleshooting
  87. print engine troubleshooting
  88. registration sensor
  89. no paper sensor
  90. low paper sensor
  91. toner sensor
  92. v interlock
  93. v interlock, interlock switch assembly
  94. registration clutch
  95. feed clutches
  96. image processor isolation
  97. image processor board
  98. ram dimm fault isolation
  99. electrical noise
  100. optional 550-sheet feeder pwba (tray)
  101. optional 550-sheet feeder no paper sensor
  102. optional 550-sheet feeder low paper sensor
  103. optional feeder paper size switch assembly
  104. optional 550-sheet feeder feed clutch assembly
  105. optional 550-sheet feeder turn roller clutch
  106. stacker motor assembly
  107. stacker rear cover switch
  108. stacker sensor
  109. stacker full sensor (on stacker pwba)
  110. offset sensor (on stacker pwba)
  111. troubleshooting
  112. print-quality problems overview
  113. analyzing test prints
  114. deletions (line, band, spots)
  115. registration (side-to-side)
  116. registration (lead edge-to-trail edge)
  117. other print defects
  118. light (undertoned) print
  119. blank print (no print)
  120. black prints
  121. vertical deletions
  122. horizontal deletions
  123. vertical streaks
  124. horizontal streaks
  125. unfused image
  126. damaged print
  127. spot deletions
  128. repeating defects
  129. residual image
  130. uneven density
  131. skewed image
  132. skips and smears
  133. service test prints
  134. engine test print
  135. adjusting laser power (image density)
  136. adjusting simplex registration (margins)
  137. adjusting duplex registration (margins)
  138. resetting fuser life
  139. resetting printer values to the factory default values
  140. resetting paper handling setup values
  141. resetting control panel setup values
  142. resetting all printer default settings (postscript nvram)
  143. cleaning and maintenance
  144. service preventive maintenance procedure
  145. fru disassembly
  146. standard orientation of the printer
  147. general notes on disassembly
  148. print engine: covers
  149. paper exit rear door
  150. rear cover
  151. right cover
  152. left cover
  153. top cover assembly, control panel
  154. front cover
  155. print engine: 150- or 550-sheet paper cassette
  156. print engine: 150-sheet feeder
  157. feed clutch, registration clutch
  158. toner sensor assembly
  159. print engine: 550-sheet paper feeder
  160. feed clutch
  161. right tray guide
  162. low paper sensor/actuator
  163. print engine: xerographics
  164. front duct, sub fan
  165. laser unit shield plate
  166. print cartridge left guide
  167. fuser harness assembly
  168. link lever, gear 3 link
  169. transfer roller assembly
  170. transfer chute
  171. print cartridge right guide assembly
  172. duplex unit opening cover
  173. print engine: paper exit
  174. upper exit chute, lower exit chute
  175. print engine: frame and drive
  176. gear assembly housing
  177. gear assembly plate
  178. print engine: electrical
  179. dc-dc converter (p)
  180. power switch, ac power harness assembly
  181. main fan (p)
  182. image processor shield assembly
  183. i/p shield window
  184. hvps shield plate
  185. image processor (i/p) board
  186. options: 550-sheet paper feeder
  187. right cover plate
  188. left cover plate
  189. option paper size switch assembly
  190. optional feeder drive assembly
  191. sheet feeder pwba
  192. sheet feeder
  193. feed clutch assembly
  194. turn roller clutch
  195. retard roller
  196. duplex unit removal
  197. top cover
  198. upper assembly housing
  199. duplex unit lower housing
  200. duplex unit fan (p)
  201. duplex unit roller
  202. options: stacker
  203. stacker rear cover
  204. stacker cover
  205. stacker front cover
  206. stacker tray assembly
  207. stacker sensor and actuator
  208. stacker rear cover interlock switch
  209. lower stacker roller
  210. upper stacker roller
  211. parts lists
  212. serial number format
  213. using the parts list
  214. print engine parts
  215. parts list 2.1 150-sheet paper cassette
  216. parts list 4.1 550-sheet paper cassette
  217. parts list 5.1 150-sheet paper feeder
  218. parts list 7.1 550-sheet paper feeder
  219. parts list 8.1 xerographics
  220. parts list 11.1 frame and drive
  221. parts list 12.1 electrical (p)
  222. parts list 20.3 optional 550-sheet paper cassette
  223. parts list 21.1 duplex unit (p)
  224. parts list 23.1 stacker
  225. xerox supplies and accessories
  226. wiring diagrams
  227. print engine plug/jack locator
  228. sheet feeder plug/jack locator
  229. duplex unit plug/jack locator
  230. stacker plug/jack locator
  231. notations used in wiring diagrams
  232. print engine wiring diagrams
  233. p4510: general wiring diagram
  234. fuser assembly, power switch
  235. print cartridge, transfer roller assembly
  236. sheet feeder, 550-sheet feeder, main fan
  237. laser unit, 5 v interlock, interlock switch assembly
  238. paper exit
  239. image processor board, dc-dc converter (p4500), control panel
  240. sheet feeder general wiring diagram
  241. sheet feeder signal diagram
  242. duplex unit general wiring diagram
  243. duplex unit signal diagram
  244. stacker general wiring diagram
  245. stacker signal diagram
  246. a appendix
/ 510
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This manual is suitable for:
Phaser 4500Phaser 4510
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