Page 2 of 40 801910 - Zip Sparkling HydroTap - Installation Instructions - July 2014 - v1.00HydroTap SpecificationsInstallation check list .................................................................................................................... 3Important Safety Instructions ....................................................................................................... 4Warnings and Regulatory Information.......................................................................................... 5Major components and Accessories ............................................................................................ 6Technical Specification ................................................................................................................ 7Before Installation and site requirements ..................................................................................... 8STEP 1 - Measure and cut all the tap holes before fitting the tapsSection 1 - Tap Installation instructions1.1 - HydroTap Tap Installation ......................................................................................... 9-111.6 - Mixer Tap Installation ................................................................................................ 12-131.9 - All-In-One Tap with MAINS Installation.................................................................... 14-161.13- All-In-One Tap with VENTED Installation ................................................................ 16-18STEP 2 - Check for adequate ventilationSection 2 - Ventilation2.1 - Cut out details ........................................................................................................... 19-21STEP 3 - Install the Booster Heater (if required)Section 3 - Booster heater Installation3.1- Booster Heater specifications and Installation ........................................................... 22-24STEP 4 - Mount the external filter / softener (if required)Section 4- Filter / Softener installation4.1- Mounting the filter head & cartridge Installation ......................................................... 25STEP 5 - Fit the CO2 Gas cylinderSection 5 - CO2 Cylinder and Regulator5.1 - Connect, secure and test the CO2 gas cylinder ....................................................... 26-27STEP 6 - Install the underbench unitSection 6 - Underbench unit installation6.1- Check the external bypass valve setting.................................................................... 286.2- mains water supply hose .......................................................................................... 286.3- Model BCS 160/175 ................................................................................................... 296.4- Model BCS 240/175 .............................................................................................................. 306.5- Model AIO Mains ....................................................................................................... 316.6- Model AIO Vented................................................................................................................. 326.7- Model 5-In-1 Vented .................................................................................................. 336.8- Model CS ................................................................................................................... 34STEP 7- Commission the HydroTapSection 7 - Commissioning7.1- CO2 Purge ................................................................................................................. 357.2- Filter Flush ................................................................................................................. 35-367.3- Boiling Calibration ...................................................................................................... 367.4- Booster activation ...................................................................................................... 36-377.5- Sensor calibration ......................................................................................................37Trouble ShootingTrouble Shooting Table ................................................................................................................ 38End of life disposal ....................................................................................................................... 38Notes ............................................................................................................................................ 39Contact details ............................................................................................................................. 40Index