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Harsco Industrial P-K SONIC SC-4000 manuals

P-K SONIC SC-4000 first page preview

P-K SONIC SC-4000

Brand: Harsco Industrial | Category: Boiler
Table of contents
  1. Table Of Contents
  2. I nTroduCTIon
  3. Safety Precautions
  4. Setup
  5. Boiler Set Point
  6. General
  7. M aInTenanCe
  8. Monthly
P-K SONIC SC-4000 first page preview

P-K SONIC SC-4000

Brand: Harsco Industrial | Category: Boiler
Table of contents
  1. Table Of Contents
  2. safety features
  3. hazard warnings
  4. receiving and storage
  5. inlet air and exhaust venting
  6. gas piping
  7. boiler water piping
  8. safety checks
  9. initial nuro control setup & adjustment
  10. normal lighting and shut-down procedures
  11. maintenance and inspections schedule
  12. cleaning the burner & combustion chamber
  13. after repairs or maintenance
  14. sequence of operation
  15. troubleshooting
  16. wiring diagrams
  17. boiler parts identification (sc)
  18. boiler parts identification (sc-3000 & sc)
  19. limited warranty
  20. appendix 1: maintenance log
P-K SONIC SC-4000 first page preview

P-K SONIC SC-4000

Brand: Harsco Industrial | Category: Boiler
Table of contents
  1. safety precautions
  2. hazard warnings
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. using this manual
  7. site preparation
  8. Placement
  9. I NLET A IR AND E XHAUST V ENTING C ONSIDERATIONS
  10. Gas Vent Category Planning
  11. Required Clearances
  12. Interior Component Clearances
  13. electrical connections
  14. Single Phase Power Supply Connection (SC-1500 and SC-2000 Only)
  15. Three Phase Power Supply Connection (SC-3000 & SC-4000 Only)
  16. High Voltage (TB2) Terminal Block
  17. Low Voltage (TB1) Terminal Block
  18. combustion air
  19. Air Inlet Requirements
  20. Canadian Considerations
  21. Flue Venting Installation
  22. vent termination
  23. Venting for Multiple Boilers
  24. Inlet Duct Connection to Boiler
  25. Category IV Installations
  26. removing an existing boiler
  27. Piping
  28. boiler water piping
  29. water quality
  30. safety checks
  31. Ignition Safety System Test
  32. Manual Reset High Temperature Limit Test
  33. Introduction
  34. Information Screen
  35. Comfort Heat Operation
  36. Combustion Setup and Adjustment
  37. Adjusting Low Fire
  38. OPERATIONS
  39. Normal Lighting Procedures
  40. MAINTENANCE
  41. P REVENTIVE M AINTENANCE
  42. Monthly Preventive Maintenance
  43. A FTER R EPAIRS OR M AINTENANCE
  44. sequence of operations
  45. troubleshooting
  46. Flame Failure
  47. T ERMINAL B LOCK A SSIGNMENTS AND W IRING D IAGRAMS
  48. Terminal Block Assignments — High Voltage (TB2) Terminal Block
  49. Terminal Block Assignments — Low Voltage (TB1) Terminal Block
  50. SC-3000 & SC-4000 Control Transformer Diagrams
  51. SC-3000 & SC-4000: 440-480 VAC, Three Phase, 60 Hertz
  52. SC-1500 & SC-2000 Wiring Diagram
  53. SC-3000 & SC-4000 480V Wiring Diagram
  54. Main Boiler Assembly (SC-1500 & SC-2000)
  55. NURO Control Panel (SC-1500 & SC-2000)
  56. Heat Exchanger Assembly (SC-1500 & SC-2000)
  57. Natural Gas Train, Burner & Blower Assembly (SC-1500 & SC-2000)
  58. B OILER P ARTS I DENTIFICATION (SC-3000 & SC-4000)
  59. NURO Control Panel (SC-3000 & SC-4000)
  60. Main Power Box (SC-3000 & SC-4000)
  61. Heat Exchanger Assembly (SC-3000 & SC-4000)
  62. Natural Gas Train, Burner & Blower Assembly (SC-3000 & SC-4000)
  63. Propane Gas Train (SC-3000 & SC-4000)
  64. limited warranty
  65. BOILER FIRE-TEST REPORT
  66. APPENDIX A – MAINTENANCE LOG
  67. APPENDIX B – BOILER ALTITUDE DERATE SCHEDULE
  68. APPENDIX C – WATER QUALITY STANDARDS QUALITY STANDARDS FOR HYDRONIC BOILERS IN MULTI-METAL SYSTEMS
  69. exhaust venting
P-K SONIC SC-4000 first page preview

P-K SONIC SC-4000

Brand: Harsco Industrial | Category: Boiler
Table of contents
  1. safety precautions
  2. hazard warnings
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. P URPOSE OF THIS D OCUMENT
  8. SITE PREPARATION
  9. C OMPLIANCE WITH C ODES
  10. L OCATION S ETUP
  11. Clearances
  12. I NLET A IR AND E XHAUST V ENTING C ONSIDERATIONS
  13. Category II/IV Flue Gas Exhaust Vent Planning
  14. Venting Materials for Flue/Exhaust Systems
  15. Required Clearances
  16. G AS P IPING C ONSIDERATIONS
  17. Appliance Connections (SC-1500 & SC-2000)
  18. E LECTRICAL C ONNECTIONS
  19. Power Requirements (SC-3000 & SC-4000)
  20. High Voltage (TB2) Terminal Block (SC1500 & SC2000)
  21. High Voltage (TB2) Terminal Block (SC3000 & SC4000)
  22. Low Voltage (TB1) Terminal Block
  23. C OMBUSTION A IR
  24. Air Inlet Requirements - Canada
  25. Direct Vent / Sealed Combustion Installations
  26. Motorized Combustion Air Dampers
  27. Flue Ga / Exhaust Venting
  28. Vent Termination
  29. Venting for Multiple Boilers
  30. Sealed Combustion/Direct Vent Systems
  31. Category IV Installations
  32. R EMOVING AN E XISTING B OILER
  33. Piping
  34. Natural Gas Piping
  35. Boiler Water Piping
  36. Boiler Water Piping (for Installer)
  37. Water Quality
  38. S AFETY C HECKS
  39. Manual Reset High Temperature Limit Test
  40. F UEL /A IR A DJUSTMENTS
  41. Manual Control Mode for High and Low Fire Adjustment
  42. Adjusting High Fire
  43. I NITIAL NURO C ONTROL S ETUP AND A DJUSTMENT
  44. Home Screen
  45. Setup Wizard
  46. DUAL FUEL BOILER OPERATION
  47. P-K SONIC SC1500GG & SC2000GG
  48. Fuel Selector Switch Location
  49. P-K SONIC SC3000-SC4000
  51. OPERATIONS
  52. N ORMAL L IGHTING AND S HUT - DOWN P ROCEDURES
  53. MAINTENANCE
  54. Monthly Preventative Maintenance
  55. I NSPECTION S CHEDULE
  56. M AINTENANCE
  57. sequence of operations
  58. Loss of Water Level
  59. Flame Failure
  60. PARTS/TECHNICAL SUPPORT
  61. SSIGNMENTS
  62. Terminal Block Assignments — High Voltage (TB2) Terminal Block
  63. W IRING D IAGRAMS SC-1500 & SC-2000 Natural Gas or Propane Gas
  64. SC-1500 & SC-2000 Dual Fuel
  65. Wiring Diagram – Power Box (SC-3000 and SC-4000 Only)
  66. SC-3000 & SC-4000 Control Transformer Diagrams
  67. SC-3000 & SC-4000 240V Natural Gas or Propane Gas
  68. SC-3000 & SC-4000 240V Dual Fuel
  69. SC-3000 & SC-4000 480V Natural Gas or Propane Gas
  70. SC-3000 & SC-4000 480V Dual Fuel
  71. NURO Control Panel (SC-1500 & SC-2000)
  72. Heat Exchanger Assembly (SC-1500 & SC-2000)
  73. Natural Gas Train, Burner & Blower Assembly (SC-1500 & SC-2000)
  74. Propane Gas Train, Burner & Blower (SC-1500 & SC-2000)
  75. 1004905978 P-K SONIC NURO Installation and
  76. NURO Control Panel (SC-3000 & SC-4000)
  77. Main Power Box (SC-3000 & SC-4000)
  78. Heat Exchanger Assembly (SC-3000 & SC-4000)
  79. Natural Gas Train, Burner & Blower Assembly (SC-3000 & SC-4000)
  80. Propane Gas Train (SC-3000 & SC-4000)
  83. BOILER FIRE-TEST REPORT
  84. APPENDIX A – MAINTENANCE LOG
  85. APPENDIX B – BOILER ALTITUDE DERATE SCHEDULE
  86. APPENDIX C – WATER QUALITY STANDARDS QUALITY STANDARDS FOR HYDRONIC BOILERS IN MULTI-METAL SYSTEMS
  87. APPENDIX D – BEST PRACTICES FOR NEW & RETROFIT SYSTEMS
  89. APPENDIX E – INSTALLATION AND QUICK REFERENCE
  90. A PPLIANCE C ONNECTIONS (SC-1500 & SC-2000)
  91. H YDRONICS /W ATER F LOW
  92. P ROPYLENE G LYCOL F LOW
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